32
MAINTENANCE
SCHEDULED MAINTENANCE CHART
Perform all services at the maintenance interval reached first.
S – Indicates operations that need to be performed on vehicles subjected to severe use.
Item
Interval
(perform at interval
that comes first)
Remarks Page
Hours Calendar
Overall vehicle condition Pre-ride Inspect.
Battery Module Daily Charge daily after use.
Steering Pre-ride Check for smooth and free operation.
Front suspension Pre-ride Inspect. Check for leaks and loose or missing hardware.
Rear suspension Pre-ride Inspect. Check for leaks and loose or missing hardware.
Tires Pre-ride Check condition and pressure. 36
Wheel lug nuts Pre-ride Check for loose or missing. 36
Accelerator Pre-ride Check for smooth operation.
Brake system Pre-ride Check for smooth operation and acceptable stopping distance. 40
Frame hardware Pre-ride Check for loose or missing.
Headlights and taillights Pre-ride Check operation. Replace bulbs as needed. 37
Reverse warning alarm Pre-ride Check operation.
Switches Pre-ride Check operation.
Fluid leakages Pre-ride Inspect entire vehicle for leaks
S Brake shoes 10 Monthly Inspect. Replace as needed.
Charger receptacle 20 Monthly Clean connections.
Parking brake 20 Monthly
Conduct brake performance test; adjust as necessary.
Check for correct hold on an incline.
Accelerator 20 Monthly Check for smooth operation.
Wiring 20 Monthly Inspect for loose connections, broken or missing insulation.
Steering 20 Monthly Check for excess play, loose or missing hardware.
S Tie rods 20 Monthly Check for excess play, bent rods, loose or missing hardware.
Front suspension 20 Monthly
Inspect strut for leaks. Check hubs and kingpins, for excessive
play, worn bushings, loose or missing hardware.
Rear axle 20 Monthly Check for leakage; add oil as required.
Brakes 20 Monthly Check for smooth operation and acceptable stopping distance. 40
Front wheel alignment 60 3 Months Check for unusual tire wear.
Rear Suspension 60 3 Months
Check for shock oil leakage, worn bushings, loose or missing
hardware.
S General lubrication 50 3 Months Lubricate all fittings, pivots, cables, etc. where required. 33
Rear axle 500 5 years Replace fluid.
Motor coupling
20,000
Amp
Hours
5 years Add anti-seize compound (approx. 1 tbsp.)