Farymann Diesel 32W - Repair Manual

Questions and Answers

T
Tyler FrankAug 18, 2025
Why won't my Farymann Diesel 32W start?
- F
  fullerdonaldAug 18, 2025
  If your Farymann Diesel Engine won't start, several issues could be the cause. First, make sure there's fuel in the tank and the acceleration lever is set to full load. Check the vent valve in the tank cap; if blocked, renew the cap. Also, inspect the fuel lines for blockages and replace the fuel filter if it's clogged. Broken fuel lines or leaking connections should be renewed or tightened. If the fuel is too hot, cool it down. In cold seasons, paraffin precipitation might occur, so drain and flush the system, renewing the fuel filter. Finally, gasoline in the tank instead of diesel will prevent starting; drain the gasoline, flush, and fill with diesel. Ensure the air intake isn't blocked and change the filter insert.
E
Elizabeth FordAug 21, 2025
How to improve poor performance and black smoke from Farymann Diesel 32W?
- D
  dalecoxAug 21, 2025
  If your Farymann Diesel Engine is showing poor performance and emitting black smoke, it could be due to several reasons. First, check if the engine is overloaded and reduce the load if necessary. Power reduction due to altitude or increased intake temperature should be addressed by troubleshooting the equipment. Ensure the gasket under the injector nozzle is correctly installed. A blocked fuel filter should be renewed. Other potential causes include a faulty injector nozzle or pump, which may need checking, repairing, or replacing. Also, check for incorrect valve clearance, end of delivery, or valve control timings. Lastly, ensure the piston is installed correctly.
N
Nancy CrosbyAug 26, 2025
Why does my Farymann Diesel 32W start but then die?
- W
  Whitney FreyAug 26, 2025
  If your Farymann Diesel Engine starts but then fires intermittently or dies, it could be due to a poor fuel supply. Renew the fuel filter. Check the fuel lines for blockages and tighten the connections. If there's water in the fuel, drain it and fill with clean diesel. Also, a faulty injector nozzle or pump can cause these issues, so check, repair, or renew them as necessary.
G
gomezdavidAug 28, 2025
What causes a Farymann Diesel Engine to stop suddenly?
- H
  Heather DominguezAug 28, 2025
  If your Farymann Diesel Engine stops suddenly, several potential causes exist. First, ensure the fuel tank isn't empty and fill it if necessary. A blocked vent valve in the tank cap can also cause this issue, so renew the tank cap. If the fuel is too hot, cool it down. Additionally, a choked injection nozzle might be the problem; check, repair, or renew the nozzle.
J
Johnny EdwardsAug 30, 2025
Why is my Farymann Diesel 32W performing poorly and emitting black smoke?
- V
  vsloanAug 30, 2025
  If your Farymann Diesel Engine is showing poor performance and/or emitting black smoke, it might be due to a dirty engine. Clean or renew the filter. Excessive oil carbon deposits on the piston and cylinder head can also cause this, so decoke the components and change the vent valve. Also, the general engine condition may be a factor, so renew the rings and check the air filter. Finally, worn pistons and cylinders or worn bearings may require an engine overhaul.
B
bdunlapSep 2, 2025
What causes blue smoke from a Farymann Diesel Engine?
- J
  Justin WareSep 2, 2025
  If your Farymann Diesel Engine is emitting blue smoke, it could be due to several reasons. If the oil level in the oil bath air filter is too high, fill it to the proper level. A faulty vent valve in the cylinder head should be renewed. Also, a damaged sealing ring on the intake valve guide should be renewed. Worn valves or valve guides, or worn pistons and cylinders may require an engine overhaul or renewal.
R
ramirezjessicaSep 4, 2025
What to do if Farymann Diesel Engine stops suddenly?
- A
  Anthony WattsSep 5, 2025
  If your Farymann Diesel Engine stops suddenly, it might be due to a broken fuel pipe, which should be renewed. A seized piston will also cause this, requiring renewal of the piston and cylinder. Alternatively, a seized crankshaft bearing could be the cause, necessitating repair or renewal of the crankshaft and bearings.
D
Dennis WangSep 7, 2025
Why is my Farymann Diesel Engine emitting white smoke?
- C
  Chase CruzSep 7, 2025
  If your Farymann Diesel Engine is emitting white smoke, it could be due to the ignition being too late, which requires checking and adjusting the end of delivery. Another cause could be a worn injector nozzle, which should be renewed.
P
Patricia MartinezSep 9, 2025
How to solve cold starting problems with Farymann Diesel Engine?
- S
  Stacy Haynes PhDSep 9, 2025
  If you're experiencing cold starting problems with your Farymann Diesel Engine, make sure the acceleration lever is at the maximum stop buffer and adjust if necessary. If the lubrication oil is too thick, change to the correct viscosity. Check the crank handle for defects. Paraffin precipitation in the fuel can also cause this, so use winter fuel and/or drain and flush the system. Renew the fuel filter as well.
C
Courtney LambertSep 12, 2025
What causes low oil pressure in a Farymann Diesel 32W Engine?
- L
  Lisa CummingsSep 12, 2025
  If the oil pressure in your Farymann Diesel Engine is too low, the overpressure valve might be defective or have a dirty ball seat, so check, clean, and exchange if necessary. Also, a clogged oil filter can cause low oil pressure, so exchange it. Finally, a faulty lubricating oil pump could be the issue; check, clean, and exchange it if necessary.

Summary

General Information and Manual Usage

General Safety Precautions

Essential safety guidelines for handling fuels, operating, and maintaining the engine.

Additional Safety Guidelines

Further safety instructions regarding ventilation, engine shutdown, working on electrical components, and handling liquids.

Technical Data and Specifications

Construction Data, Consumption, and Pressures

Detailed technical data including construction, consumptions, and pressures for different engine models.

Engine Output, Torque, and Fuel Consumption

Graphs and data showing engine output, torque, and fuel consumption curves for 15W and 18W models.

Torque Specifications and Sealants

Table of tightening torques for engine components and recommended sealing/adhesive materials.

Dismantling and Assembly Procedures

Engine Dismantling Procedures

Steps for dismantling the engine, starting with draining oil, removing air cleaner, and exhaust manifold.

Dismantling Fuel Lines and Filter

Instructions for removing fuel lines and the fuel filter, with safety precautions.

Dismantling the Fuel Injector

Steps for removing the fuel injector, including tips for stuck injectors and copper washer replacement.

Cylinder Head Removal

Detailed steps for removing the valve cover, cylinder head nuts, rocker arms, and push rods.

Cylinder Removal

Steps for removing the cylinder, including piston position and checking seals.

Piston Removal

Instructions for removing the piston pin retainer and piston pin, with tips for stuck pins.

Connecting Rod Removal

Injection Pump Removal

Camshaft Removal

Governor Removal

Flywheel Removal

Crankshaft Removal

Procedure for removing the crankshaft, crankshaft gear, and roller bearing inner race.

Measurement Table for Wearing Parts

Crankcase Wear Measurements

Crankshaft Wear Measurements

Camshaft Wear Measurements

Connecting Rod Wear Measurements

Cylinder Liner Wear Specifications

15 W;18 W Piston Wear Data

32 W Piston Wear Specifications

Engine Reassembly Procedures

Crankcase Reassembly

Procedure for pressing bearing bushes into the crankcase, ensuring proper alignment.

Crankshaft Installation

Installing the crankshaft and gear, including heating procedures and lubrication.

Main Bearing Housing Assembly

Flywheel Installation

Governor Installation and Threading

Connecting Rod Reassembly

Camshaft Reassembly

Heating and pressing the camshaft gear, and installing the camshaft bearing.

Governor Control Assembly

Piston Reassembly

Installing piston rings using a ring expander, ensuring correct orientation and gap offset.

Piston and Cylinder Installation

Installing piston into cylinder, aligning bores, and securing with piston pin.

Cylinder Head Reassembly Preparation

Cylinder Head Reassembly

Grinding valves, fitting cylinder head gasket, and installing cylinder head nuts and bracket.

Gear End Cover Installation

Decompression Device Function Test

Rocker Arm Installation and Torquing

Valve Setting and Clearance Adjustment

Checking and adjusting valve clearance, including procedures for installed engines.

Fuel Injector Installation

Injection Pump Installation

Test Run, Adjustments, and Checks

Engine Test Run Procedure

Steps for conducting a test run, including running-in instructions and checks for function, noise, and leaks.

Oil Pressure Checking

Procedure for checking oil pressure, including required values for idle and nominal speeds.

Injector Pressure Settings

Fuel Injector and Nozzle Maintenance

Checking injector pressure, cleaning nozzles, and correcting pressure by replacing shims.

Fuel Injection Timing Adjustment

Procedure for checking and adjusting fuel injection timing using a drip tube and measuring distances.

Injection Timing Shim Adjustment

Adjusting injection timing via shims and checking installation depth, with notes on camshaft gear alignment.

Governor Setting Procedure

Detailed steps for setting the governor, including cover removal, flyweight positioning, and bolt adjustment.

Governor Speed Setting

Procedure for adjusting engine speed by tightening or loosening the cross slotted nut on the governor shaft.

Acceleration Lever Adjustment

Electrical System and Wiring Diagrams

Electrical System Function Tests

Electrical System Hazards and Failures

Potential hazards and causes of failure related to battery connection, load shedding, and welding.

Troubleshooting Engine Faults

Troubleshooting: Engine Will Not Start

Diagnosing and resolving issues when the engine fails to start, covering fuel supply and compression.

Troubleshooting: Intermittent Starting or Stalling

Diagnosing problems where the engine starts but runs poorly or stops, related to fuel, compression, or exhaust.

Troubleshooting: Poor Performance and Black Smoke

Identifying causes of poor engine performance and black smoke, including operating conditions and adjustments.

Troubleshooting: Engine Condition Issues

Troubleshooting: Imperfect Operation

Diagnosing and fixing issues like overheating, knocking noises, speed fluctuations, and sudden stops.

Troubleshooting: Engine Stops and Smoke Issues

Farymann Diesel 32W Specifications

General

Brand	Farymann Diesel
Model	32W
Category	Engine
Language	English

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Farymann Diesel 32W - Repair Manual

Table of Contents

Questions and Answers

Summary

General Information and Manual Usage

General Safety Precautions

Additional Safety Guidelines

Technical Data and Specifications

Construction Data, Consumption, and Pressures

Engine Output, Torque, and Fuel Consumption

Torque Specifications and Sealants

Dismantling and Assembly Procedures

Engine Dismantling Procedures

Dismantling Fuel Lines and Filter

Dismantling the Fuel Injector

Cylinder Head Removal

Cylinder Removal

Piston Removal

Connecting Rod Removal

Injection Pump Removal

Camshaft Removal

Governor Removal

Flywheel Removal

Crankshaft Removal

Measurement Table for Wearing Parts

Crankcase Wear Measurements

Crankshaft Wear Measurements

Camshaft Wear Measurements

Connecting Rod Wear Measurements

Cylinder Liner Wear Specifications

15 W;18 W Piston Wear Data

32 W Piston Wear Specifications

Engine Reassembly Procedures

Crankcase Reassembly

Crankshaft Installation

Main Bearing Housing Assembly

Flywheel Installation

Governor Installation and Threading

Connecting Rod Reassembly

Camshaft Reassembly

Governor Control Assembly

Piston Reassembly

Piston and Cylinder Installation

Cylinder Head Reassembly Preparation

Cylinder Head Reassembly

Gear End Cover Installation

Decompression Device Function Test

Rocker Arm Installation and Torquing

Valve Setting and Clearance Adjustment

Fuel Injector Installation

Injection Pump Installation

Test Run, Adjustments, and Checks

Engine Test Run Procedure

Oil Pressure Checking

Injector Pressure Settings

Fuel Injector and Nozzle Maintenance

Fuel Injection Timing Adjustment

Injection Timing Shim Adjustment

Governor Setting Procedure

Governor Speed Setting

Acceleration Lever Adjustment

Electrical System and Wiring Diagrams

Electrical System Function Tests

Electrical System Hazards and Failures

Troubleshooting Engine Faults

Troubleshooting: Engine Will Not Start

Troubleshooting: Intermittent Starting or Stalling

Troubleshooting: Poor Performance and Black Smoke

Troubleshooting: Engine Condition Issues

Troubleshooting: Imperfect Operation

Troubleshooting: Engine Stops and Smoke Issues

Farymann Diesel 32W Specifications

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