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Farymann Diesel 43E - User Manual

Farymann Diesel 43E
73 pages
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Questions and Answers

Summary

General Information and Handling

Manual Organisation and Use

Explains manual structure, scope, and prerequisites for use.

Service and Support

Information on contacting FARYMANN Service Centres for assistance.

After Sales Service and Parts Program

Details the FALKE Service System for parts and service.

Engine, Model, and Type Designation

Safety Instructions

General Safety Precautions

Lists essential safety warnings for fuel, lubricants, and operation.

Maintenance and Operation Safety

Covers safety during maintenance, starting, and disposal procedures.

Safety Instructions (Continued)

Operating Environment Safety

Focuses on ventilation, stable positions, and cleaning safety.

California Proposition 65 Warning

States diesel exhaust is known to cause cancer and birth defects in California.

Technical Data Overview

37 E; 43 E Engine Specifications

Presents technical specifications for 37E and 43E engines.

43 F Engine Specifications

Presents technical specifications for the 43F engine.

Construction Data, Consumptions, and Pressures

Permissible Temperatures

Specifies permissible temperature limits for various engine parts.

Consumptions at IFN Output

Details fuel and oil consumption rates.

Permissible Pressures

Lists permissible pressure values.

Adjustment and Repair Data

Adjustment Data

Provides data for valve and injection pump adjustments.

Repair Data and Wear Limits

Lists wear limits and clearances for engine components.

Output, Torque, and Consumption Graphs

37 E Performance Graphs

Graphical representation of 37E engine performance data.

43 E Performance Graphs

Graphical representation of 43E engine performance data.

43 F Output, Torque, and Consumption Graphs

Screws: Tightening Torques, Sealing and Adhesive Materials

Tightening Torques for Screws

Table of torque values for various engine screws.

Maximum Operation Angles

Specifies permissible tilt angles for engine operation.

Sealing and Adhesive Materials

Lists recommended sealing and adhesive materials by text code.

Tools for Engine Maintenance

Special Tools List

Lists specific tools required for engine disassembly and assembly.

Additional Engine Maintenance Tools

Specialized Tool Descriptions

Lists more specialized tools for various engine tasks.

Valve Spring Lifter Tool

Technical Description of Engines

General Engine Overview

Describes the 37E/43E/43F diesel engine's configuration and features.

43 F Emission Standards Compliance

States that 43F engines meet specific US emission regulations.

Engine Applications

Standard Application Areas

Lists common applications for 37E/43E/43F engines.

Special Application Areas

Mentions specific uses like Auxiliary Power Units and military.

Dismantling and Assembly Procedures

Basic Requirements for Procedures

Outlines prerequisites for performing engine disassembly and assembly.

Intake Manifold Procedures (37 E; 43 E)

Air Filter Assembly (37 E;43 E)

Illustrates and labels the air filter components for 37E/43E.

Air Filter Assembly (43 F)

Illustrates and labels the air filter components for 43F.

Intake Elbow Fitting (37 E; 43 E)

Provides specific fitting instructions for the intake elbow.

Valve Cover and Oil Return Line

37 E; 43 E Valve Cover Procedure

Details steps for replacing valve cover and oil return line.

Rocker Mechanism and Valve Control

37 E; 43 E Rocker Mechanism Assembly

Instructions for dismantling and assembling the rocker mechanism.

43 F Cylinderhead Assembly

43 F Cylinder Head Components

Illustrates and labels the parts of the 43F cylinder head assembly.

Injection System Procedures

Injection System Pressure Line Handling

Provides safety and handling instructions for the pressure line.

Injection Nozzle Removal and Replacement

Details procedures for removing and replacing the injection nozzle.

Injection Pump Assembly

Oil Filter, Cover, and Pressure Relief Valve

Oil Filter and Cover Assembly

Steps for assembling the oil filter, cover, and associated seals.

Oil Pressure Relief Valve Function

Information on the calibration and function of the oil pressure relief valve.

Cylinder Head Procedures (37 E; 43 E)

Cylinder Head Assembly (37 E;43 E)

Instructions for assembling the cylinder head, including seals and nut tightening.

Valve Wear Checks

Guidance on checking valves for wear, seals, and leakproofness.

Piston and Cylinder Procedures

Piston and Cylinder Inspection

Guidance on inspecting pistons and cylinders for corrosion or cracks.

Piston;Cylinder Assembly Illustrations

Illustrations showing piston and cylinder assemblies for different models.

Piston and Cylinder Assembly

Piston;Cylinder Assembly Steps

Steps for assembling piston into cylinder, noting markings and joints.

Connecting Rod Procedures

Connecting Rod Bearing Fitting

Instructions for fitting connecting rod bearings and ensuring proper identification.

Camshaft and Automatic Decompression

Camshaft and Decompression Unit Assembly

Details on positioning flywheel, fitting camshaft bearing, and securing screws.

Lubricating Oil Pump (37 E; 43 E)

Oil Pump Assembly (37 E;43 E)

Step-by-step guide for assembling the oil pump for 37E/43E engines.

Lubricating Oil Pump (43 E Conversion Kit)

Oil Pump Assembly (43 E Conversion Kit)

Instructions for assembling 43E oil pump, including support bracket and sealing.

Lubricating Oil Pump (43 F)

Oil Pump Assembly (43 F)

Steps for assembling 43F oil pump, noting pre-assembled nature and torque settings.

Regulation Mechanism Procedures

Regulation Mechanism Preliminary Work

Steps before dismantling the regulation mechanism.

Regulation Mechanism Dismantling

Detailed steps for dismantling regulation mechanism components.

Regulation Mechanism Assembly and Check

Regulation Mechanism Assembly

Instructions for assembling mechanism, governor needle, and eccentric shaft.

Regulation Mechanism Function Check

Steps to verify the correct function of the regulation mechanism.

Measurement Tables: Wearing Parts

Crankcase Wear Measurements

Wear measurement limits for the crankcase.

Main Bushing Wear Measurements

Wear measurement limits for main bushings.

Measurement Tables: Crankshaft and Gearwheel

Crankshaft Wear Measurements

Wear measurement limits for crankshaft journals and pins.

Gearwheel Crankshaft Wear Notes

Notes on gearwheel condition and fitting.

Measurement Tables: Camshaft and Gearwheel

Camshaft Wear Measurements

Wear measurement limits for camshaft lobes and journals.

Gearwheel Camshaft Wear Notes

Notes on gearwheel condition and fitting.

Camshaft Comparison (43 E vs 43 F)

Measurement Tables: Crankcase and Shafts

Crankcase Wear Measurements (Continued)

Additional wear measurement limits for the crankcase.

Excentric Shaft Wear Measurements

Wear measurement limits for the eccentric shaft.

Angle Ring Wear Notes

Notes on when to renew the angle ring.

Measurement Tables: Bearings

Flange Bearing Wear Measurements

Wear measurement limits for flange bearings.

Main Bearing Flange Wear Measurements

Wear measurement limits for main bearing flanges.

Measurement Tables: Piston Pin and Connecting Rod

Piston Pin Wear Notes

Notes on when to renew the piston pin.

Connecting Rod and Bearings Wear

Wear measurement limits for connecting rod and bearings.

Measurement Tables: Cylinder and Piston

Cylinder Wear Measurements and Notes

Wear limits for cylinders and notes on piston/ring replacement.

Piston Wear Measurements and Notes

Wear limits for pistons and notes on ring/cylinder replacement.

Ring Set Clearance Specifications

Specifies butt clearance for piston rings.

Measurement Tables: Cylinder Head (37 E;43 E)

Cylinder Head Wear Measurements (37 E;43 E)

Wear limits for cylinder head components (valves, guides).

Measurement Tables: Cylinder Head (43 F)

Cylinder Head Wear Measurements (43 F)

Wear limits for 43F cylinder head components (valves, guides).

Measurement Tables: Rocker Arms and Shafts (37 E;43 E)

Rocker Arm Wear (37 E;43 E)

Wear measurement limits for rocker arms.

Rocker Shaft Wear (37 E;43 E)

Wear measurement limits for rocker shafts.

Rocker Arm Assembly Wear (37 E;43 E)

Wear measurement limits for rocker arm assemblies.

Measurement Tables: Rocker Arms and Shafts (43 F)

Rocker Arm Wear (43 F)

Wear measurement limits for 43F rocker arms.

Rocker Shaft Wear (43 F)

Wear measurement limits for 43F rocker shafts.

Cylinder Head Component Wear (43 F)

Additional wear measurements for 43F cylinder head components.

Measurement Tables: Valve Protrusion and Recess

Valve Protrusion and Recess Specifications

Specifies valve protrusion and recess measurements for different models.

Special Components

Centrifugal Speed Governor Components

Illustrates and labels the parts of the centrifugal speed governor.

Crankshaft and Flywheel Procedures

Flywheel Removal and Installation

Steps for safely removing and installing the flywheel.

Crankshaft and Bearing Assembly

Instructions for assembling crankshaft parts and bearings.

Adjustments and Settings

Valve Setting Procedure

Explains how to check and adjust valve clearance.

Valve Setting Procedure Details

Exhaust Valve Setting

Detailed steps for setting the exhaust valve clearance.

Inlet Valve Setting

Detailed steps for setting the inlet valve clearance.

Speed Adjustment and Start Quantity Settings

Lever System Setting

Instructions for setting the governor lever system.

Automatic Enriched Starting Mixture (ESM) Setting

ESM Setting Procedure

Steps for setting the Automatic Enriched Starting Mixture (ESM).

End Stop Adjustment

Injection Pump Setting Values

End of Delivery Settings by Speed

Table of setting values for injection pump end of delivery by engine speed.

Tightening Torques for Screwed Connections

Torque Values for 37 E;43 E

Torque values for screws specific to 37E/43E models.

Torque Values for 43 F

Torque values for screws specific to the 43F model.

Electrical System Overview

Flywheel, Dynamo, and Governor Operation

Explains the operation of the flywheel, dynamo, and governor.

Governor Electrical Connections

Details the wiring connections to the governor.

Electrical System Function Tests

Outlines tests for voltage, coils, and charging current.

Electrical System Operating Conditions and Hazards

Operating Conditions and Earth Connections

Permissible operating temperatures and earth connection requirements.

Hazards and Causes of Electrical Failure

Lists potential hazards and failure causes related to the electrical system.

Flywheel-Dynamo-Governor Graphs

Idling Voltage Graph

Graph showing idling voltage versus engine speed.

Charging Current Graph

Graph showing charging current versus engine speed.

Wiring Diagrams

Industrial Electric Wiring Diagram

Provides the main wiring diagram for the diesel engine.

Regulator Specification Sheet

Wiring Diagram: Oil-Pressure and Temp Shut Down

Wiring Diagram: Starting Device and Oil-Pressure Control

Wiring Diagram: Ducati Regulator

Wiring Diagram: SAPRISA Alternator

Troubleshooting: Engine Will Not Start

Troubleshooting: Intermittent Operation or Stalling

Troubleshooting: Poor Performance and Black Smoke

Troubleshooting: Engine Condition Issues

Dirty Engine and General Condition Problems

Troubleshooting for dirty engines and general condition problems.

Troubleshooting: Operating Behaviour Issues

Overheating and Knocking Noises

Remedies for overheating and engine knocking noises.

Troubleshooting: Sudden Stops and Smoke Issues

Sudden Engine Stops

Causes and remedies for sudden engine stoppages.

Smoke and Oil Pressure Issues

Troubleshooting for blue/white smoke and oil pressure warnings.

Cold Starting Problems

Addresses issues related to cold starting the engine.

Farymann Diesel 43E Specifications

General IconGeneral
BrandFarymann Diesel
Model43E
CategoryEngine
LanguageEnglish

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