EasyManua.ls Logo

Fayat BOMAG BC 462 RB - User Manual

Fayat BOMAG BC 462 RB
41 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Service - Manual
Catalogue number.
008 917 13
02/2012
BC 462 RB / BC 472 RB
BC 472 RS / BC 462 EB
S/N 101 930 03 ....> S/N 101 930 07 ....> / S/N 101 930 00 ....> S/N 101 930 04 ....>
S/N 101 930 01 ....> S/N 101 930 05 ....> / S/N 101 930 02 ....> S/N 101 930 06 ....>
Sanitary landfill compactor
Fast moving soil compactor

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Fayat BOMAG BC 462 RB and is the answer not in the manual?

Summary

General

Introduction

Manual's scope, purpose, target audience, and related documentation.

Documentation

Lists related documentation like operating instructions, spare parts catalogue, and diagrams.

Safety Regulations

Important Safety Notes

General safety precautions for repair and maintenance, emphasizing trained personnel and regulations.

General Safety Practices

Basic safety measures for machine operation and repair, including securing the machine and marking it.

Crane and Lifting Tackle Safety

Safety guidelines for operating cranes and lifting tackle, emphasizing trained operators and manufacturer instructions.

Welding Work Safety

Safety measures for welding, including qualifications, equipment checks, and electrical safety protocols.

High-Voltage System Operation

Safety precautions for high-voltage systems, requiring qualified personnel and proper system checks.

Used Oil Handling and Disposal

Health hazards from mineral oils and proper disposal, including skin protection and washing facilities.

Environmental Oil Disposal

Prohibits draining oil into soil or water; mandates disposal according to environmental regulations.

Hydraulic System Safety

Safety measures for hydraulic systems, including pressure relief, hose condition, and leak checking.

Fuel Handling Safety

General safety precautions for fuel, emphasizing flammability, explosion risks, and toxic vapor hazards.

Hot Fuel Precautions

Precautions before draining fuel, including cooling and venting the system to prevent burns or vapor ignition.

Synthetic Rubber Hazards

Hazards of synthetic rubber decomposition under heat, forming caustic acid, requiring specialized handling.

Poisonous Substance Handling

Advises avoiding skin contact with toxic fluids and substances like anti-freeze agents and hydraulic oils.

Engine Operation Safety

Safety warnings for engine work, including high-pressure systems, unintentional starting, and hot components.

Air Conditioning System Safety

Safety for AC systems, requiring trained personnel, protective gear, and ventilation due to refrigerant hazards.

Pressure Vessel Handling

Safety guidelines for pressurized refrigerant containers, including testing, securing, and avoiding heat exposure.

Refrigerant Release Prevention

Prohibits releasing refrigerant into the atmosphere during AC system operation or service.

Battery Safety Procedures

Safety measures for battery handling, including protective gear, ventilation, avoiding ignition sources, and proper charging.

Special Machine Safety Rules

Emphasizes genuine parts, no unauthorized modifications, and specific safety during engine running tests.

General Repair Instructions

General Repair Preparation

Basic preparation steps for repair, such as marking parts and lubricating components before assembly.

Electrics System Complexity

Discusses the increasing complexity of electric/electronic systems and the importance of planned diagnostics.

Electric System Troubleshooting

Emphasizes systematic troubleshooting, checking wiring/connections, and using wiring diagrams for testing electrics.

Electric and Welding Safety

Critical safety measures before welding, including battery disconnection, electrical isolation, and proper grounding.

Battery Handling Rules

Rules for handling batteries, including correct disconnection/connection sequence and cleaning terminals.

Generator Repair and Connection

Procedures for removing and connecting the generator, emphasizing battery disconnection and polarity.

Starter Motor Safety and Repair

Safety warnings for jump starting, starter operation limits, cleaning, and replacement precautions for starter motors.

Hydraulic System Repair Guidelines

Detailed guidelines for hydraulic system maintenance and repair, emphasizing cleanliness, pressure management, and flushing.

Hydraulic System Commissioning

Steps for commissioning hydraulic pumps and motors, including filling with oil and bleeding circuits.

Hydraulic System Operation Checks

Checks and adjustments after hydraulic system operation, including leak checks and valve adjustments.

Air Conditioning System Repair Rules

Procedures and regulations for AC system repairs, covering refrigerant handling, component integrity, and regulatory compliance.

Refrigerant Regulations and Handling

Outlines regulations for refrigerants and the need for trained personnel and specific equipment for AC work.

Common Rail Engine Fuel System Cleanliness

Strict cleanliness protocols for fuel systems, especially Common Rail engines, to prevent contamination and ensure reliability.

Pre-Work Fuel System Procedures

Procedures before working on the fuel system, including closing the system, visual checks, and cleaning the engine compartment.

Workshop Area for Hydraulic Work

Recommendations for a separate, clean workshop area for hydraulic component work, minimizing dust and drafts.

Workplace and Tool Management

Requirements for work areas and tools, including cleaning tools and keeping them in a cabinet.

Fuel Hose Inspection and Replacement

Information on fuel hose construction and inspection, emphasizing replacement if the inner layer separates from the outer layer.

Gasket and Seal Installation

Guidelines for installing seals and gaskets, ensuring clean surfaces, using appropriate compounds, and avoiding damage.

Radial Seal Assembly Procedure

Step-by-step instructions for assembling radial seals, including lubrication, alignment, and using proper tools.

Feather Key and Keyway Servicing

Instructions for cleaning, examining, and reusing feather keys, and cleaning keyways before reassembly.

Ball and Roller Bearing Maintenance

Procedures for inspecting, cleaning, and replacing ball and roller bearings, and proper lubrication.

Screw and Nut Fastening

Instructions for tightening screws and nuts, emphasizing specified torques and avoiding damaged threads.

Tightening Torque Application

Specifies the importance of using correct tightening torques and provides details on their application for fastener integrity.

Metric Screw Strength Classification

Explains how to identify metric screw strength classes and their meaning, including tensile strength and yield point.

Metric Nut Load Classification

Details the identification and classification of metric nuts based on load capability and height.

Nut Identification by Clock System

Explains how to identify nuts using a clock system, including dots/symbols and dash indicators for strength class.

UNF Thread Identification Markings

Describes markings on screws, nuts, and studs for UNF threads, including cavities, stamped circles, and core diameter reduction.

Cotter Pin Assembly and Renewal

Instructions for assembling cotter pins, emphasizing reassembly and renewal after disassembly.

Tightening Torques

Metric Unified Thread Screw Torques

Tables detailing tightening torques for metric unified coarse and fine thread screws based on strength class.

Metric Fine Thread Screw Torques

Continuation of metric fine thread screw torques, covering specific thread dimensions.

Anti-Seizure Paste Screw Torques

Table of tightening torques for screws using anti-seizure paste, noting its benefits against high temperatures and corrosion.

Wheel Nut Tightening Torques

Table of tightening torques for wheel nuts with fine threads, specifying conditions for the values.

UNC Thread Screw Tightening Torques

Table of tightening torques for UNC thread screws across different sizes and strength classes.

UNF Thread Screw Tightening Torques

Table of tightening torques for UNF thread screws across different sizes and strength classes.

UNF Thread Screw Tightening Torques

Continuation of UNF thread screw tightening torques, covering larger thread dimensions.

Earth Compactor - Refuse Compactor

Refuse & Earth Compactor Overview

Introduction to BOMAG refuse and earth compactors, detailing their features and benefits for landfill and construction.

Compactor Model BC 462 RB

Identifies the BC 462 RB refuse compactor model with a dozer blade and its approximate weight.

Compactor Model BC 472 RB

Identifies the BC 472 RB refuse compactor model with a dozer blade and its approximate weight.

Compactor Model BC 472 RS

Identifies the BC 472 RS refuse compactor model with a bucket and its approximate weight.

Compactor Model BC 462 EB

Identifies the BC 462 EB fast running earth compactor model and its approximate weight.

Key Compactor Features

Highlights advanced technologies like oscillating joints, wheel systems, and scraper systems for optimal performance.

Compactor Wheel Types

Details different types of compactor wheels, including those with teeth, segments, and tamper feet, for varied applications.

Optimized Technology Combination

Summarizes the key technological advantages and features of BOMAG compactors for application optimization.

Refuse Compactor Wheel Variants

Describes refuse compactor wheels with teeth, and with teeth and segments, for different compaction needs.

Earth Compactor Wheel Types

Describes earth compactor wheels with tamper feet and segments for specific applications.

Wire Deflector Feature

Mentions the wire deflector feature on refuse compactors to prevent wire coiling around wheels.

Narrow Profile Transportation Benefit

Highlights the ease of transportation due to the narrow profile of the machines.

Compactor Bucket Configuration

Shows an image of a refuse compactor with a bucket, designed for full truck loading height.

Technical Data

Detailed Machine Specifications

Comprehensive technical data for BC 462 RB and BC 472 RB, covering dimensions, weights, drive, and compactor wheels.

Fayat BOMAG BC 462 RB Specifications

General IconGeneral
BrandFayat
ModelBOMAG BC 462 RB
CategoryConstruction Equipment
LanguageEnglish

Related product manuals