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BOMAG BW 124 PDH-5
Fayat BOMAG BW 124 PDH-5 User Manual
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BW 124 PDH-5
Single drum roller
Operating Instruction
Maintenance Instruction
Original Operating Instructions
S/N 101 586 85 1001>
© 01/2019
008 202 90 EN
2
Table of Contents
Table of Contents
3
Introduction
9
Foreword
10
Machine Type Plate and Engine Type Plate
12
Technical Data
13
Noise and Vibration Data
16
Noise Data
17
Vibration Data
17
Concerning Your Safety
19
Basic Prerequisites
20
General
20
Explanation of Signal Words Used
21
Personal Protective Equipment
22
Intended Use
23
Improper Use
23
Definition of Responsible Persons
25
Operating Company
25
Expert / Qualified Person
25
Driver / Operator
26
Fundamentals for Safe Operation
27
Remaining Dangers, Remaining Risks
27
Regular Safety Inspections
27
Modifications and Alterations to the Machine
27
Damage, Defects, Misuse of Safety Devices
28
Roll over Protective Structure (ROPS)
28
Handling Fuels and Lubricants
30
Preliminary Remarks
30
Safety Regulations and Environmental Protection Regulations for Handling Diesel Fuel
31
Safety Regulations and Environmental Protection Regulations for Handling Oil
33
Safety Regulations and Environmental Protection Regulations for Handling Hydraulic Oil
35
Safety Regulations and Environmental Protection Regulations for Handling Coolants
37
Safety Regulations and Environmental Protection Regulations for Handling Battery Acid
39
Load/Transport the Machine
41
Starting up the Machine
43
Prior to Start-Up
43
Starting the Engine
44
Starting the Engine with Jump Leads
44
Driving the Machine; Working Operation
46
Driving the Machine
46
Driving up and down Slopes
47
Cross Slope
47
Working with Vibration
48
Parking the Machine
48
Refuelling
49
Regeneration of Exhaust Gas Aftertreatment System
50
Emergency Procedures
51
Actuating the Emergency Stop Switch
51
Disconnecting the Battery
51
Towing the Machine
51
Maintenance Work
53
Preliminary Remarks
53
Working on Hydraulic Lines
53
Working on the Engine
54
Maintenance Work on Electric Components and Battery
55
Working on Wheels and Tyres
55
Cleaning Work
56
After Maintenance Work
56
Repair
57
Signage
58
Danger Zones
66
Safety Components
67
Indicators and Control Elements
69
Driver's Stand
70
Instrument Cluster
70
Operating Console
73
Travel Lever
77
Travel Lever with Dozer Blade Control
78
Main Battery Switch
79
DIN Socket
80
ECONOMIZER Display
80
Rotary Switch ECONOMIZER
80
Checks Prior to Start up
81
Notes on Safety
82
Visual Inspections and Function Tests
84
Checking the Engine Oil Level
85
Checking the Fuel Level, Topping up Fuel
87
Checking the Fuel Level
87
Refuelling
87
Checking the Hydraulic Oil Level
89
Checking the Coolant Level
91
Checking Wheels and Tyres
93
Operation
95
Setting up the Work Place
96
Adjust the Driver's Seat
96
Starting the Engine
97
Travel Operation
100
Preliminary Remarks and Safety Notes
100
Driving the Machine
101
Working with Vibration
103
Preliminary Remarks and Safety Notes
103
Switching the Vibration on and off
104
Economizer
105
Parking the Machine in Secured Condition
106
Regeneration of Exhaust Gas Aftertreatment System
107
Preliminary Remarks and Safety Notes
107
Suppressing Regeneration
109
Running Regeneration at Standstill
110
Emergency Procedures
112
Actuating the Emergency Stop Switch
112
Disconnecting the Battery
112
Towing the Machine
112
After Towing
114
Loading / Transporting the Machine
119
Preparation for Transport
120
Loading the Machine
121
Lashing the Machine to the Transport Vehicle
123
Loading by Crane
124
After Transport
126
Maintenance
127
Preliminary Remarks and Safety Notes
128
Preparations/Concluding Work
130
Opening/Closing the Engine Hood
130
Articulation Lock
130
Side Engine Covers
132
Fuels and Lubricants
133
Engine Oil
133
Fuel
134
Coolant
135
Hydraulic Oil
137
Gear Oil SAE 80W-140
138
List of Fuels and Lubricants
139
Running-In Instructions
141
General
141
After 50 Operating Hours
141
After 250 Operating Hours
141
After 500 Operating Hours
142
After 1000 Operating Hours
142
Maintenance Table
143
Every 50 Operating Hours
145
Checking Radiator Hoses and Hose Clamps
145
Every 250 Operating Hours
146
Check the Air Intake Lines
146
Checking Radiator Hoses and Hose Clamps
146
Checking, Tensioning the V-Belt
147
Cleaning the Radiator Module
148
Checking the Oil Level in the Drive Axle
149
Check the Oil Level in the Bevel Gear Housing
150
Checking the Oil Level in the Wheel Hubs
151
Checking the Oil Level in the Drum Drive Reduction Gear
151
Checking the Oil Level in the Drum Drive Reduction
151
Check the Parking Brake
152
Every 500 Operating Hours
153
Change Engine Oil and Oil Filter Cartridge
153
Replacing the Fuel Filter, Bleeding the Fuel System
155
Replacing the V-Belt
158
Checking the Anti-Freeze Concentration and the Condition of the Coolant
159
Checking the Hydraulic Lines
159
Servicing the Battery, Checking the Main Battery Shutoff
161
Servicing the Battery, Checking the Main Battery
161
Every 1000 Operating Hours
163
Adjusting the Valve Clearance
163
Checking the Lines on the Diesel Engine
165
Checking the Exhaust Manifold
166
Checking the Engine Mounts
166
Replacing the Hydraulic Oil Filter
166
Change the Oil in the Drive Axle
169
Changing the Oil in the Bevel Gear Housing
171
Changing the Oil in the Wheel Hubs
172
Change the Oil in the Drum Drive Reduction Gear
173
Retightening the Fastening of the Axle on the Frame
175
Retightening the Wheel Nuts
175
Checking the ROPS
175
Checking the Travel Lever Control
176
Every 2000 Operating Hours
177
Changing the Hydraulic Oil
177
Changing the Coolant
180
Replacing the Oil Separator Element
183
Checking the Exhaust Gas Recirculation Cooler
183
Replacing Hoses
183
Every 3000 Operating Hours
184
Checking the Turbo Charger
184
Cleaning the DPF
184
Checking the Exhaust Gas Recirculation System
184
As Required
185
Air Filter Maintenance
185
Checking and Cleaning the Water Separator
188
Adjusting the Scrapers
189
Cleaning the Machine
190
Draining the Fuel Tank Sludge
191
Measures Prior to Extended Shutdown Period
191
Troubleshooting
195
Preliminary Remarks
196
Starting the Engine with Jump Leads
197
Fuse Assignment
198
Notes on Safety
198
Central Electrics
198
Main Fuse
199
Engine Faults
200
Trouble Shooting ECONOMIZER
203
Disposal
205
Final Shut-Down of Machine
206
List of Special Tools
207
4
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Fayat BOMAG BW 124 PDH-5 Specifications
General
Brand
Fayat
Model
BOMAG BW 124 PDH-5
Category
Construction Equipment
Language
English
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