Fiamma F45eagle - User Manual

Awnings
Repair instructions
EN
KIT UPGRADE
F45eagle
98655A017

Summary

Awnings Repair Instructions

Package Contents

Lists all components included in the kit for awning repair and upgrade.

Necessary Tools

Details the essential tools required to perform the awning repair and upgrade procedures.

Winch Replacement Procedure

Step-by-step guide for removing and installing the awning's winch mechanism.

Safety Fuse Installation

Instructions for correctly cutting wires and inserting the safety fuse into the motor kit.

Lead Bar Cap Replacement

Procedure for safely removing and installing the lead bar cap on the awning.

System Verification and Testing

Steps to test the awning's operation, microswitches, and safety features after the upgrade.

Warranty Information

Details the product warranty, coverage, and conditions for defects and manufacturing.

Overview

1. Function Description
2. Usage Features
3. Maintenance Features

This document provides repair instructions for the Fiamma F45eagle awning, specifically detailing the "KIT UPGRADE F45eagle" which involves replacing the winch and inserting a safety fuse. The manual is designed to guide users through the process of maintaining and repairing their Fiamma awning system.

Function Description:

The Fiamma F45eagle awning is an outdoor accessory designed for recreational vehicles, providing shade and shelter. It features a motor kit for automated extension and retraction. The upgrade kit described in this manual focuses on replacing the winch, which is a critical component for the awning's mechanical operation, and integrating a safety fuse into the motor's electrical system. The winch facilitates the smooth opening and closing of the awning, while the safety fuse protects the electrical system from overcurrents, preventing damage to the motor and associated components. The awning also incorporates a microswitch and a motion sensor, which are essential for its safe and automatic operation. The microswitch helps to interrupt the closing of the lead bar, allowing for precise control, while the motion sensor is designed to detect movement (e.g., due to wind) and automatically retract the awning to prevent damage.

Usage Features:

The awning is operated via a control system with "RETRACT" and "EXTEND" buttons, allowing users to easily open and close it. The manual emphasizes the importance of removing the 12 Volt power supply before starting any repair work to ensure safety. When replacing the winch, the lead bar can be kept closed with adhesive tape or safety belts, or the operation can be performed with the awning open. The manual recommends performing the repair with the awning closed to facilitate centering the winch. The awning's lead bar can be opened by a specific distance (e.g., 50 cm or 20 inches) to verify microswitch operation and for reassembling covers. The system includes a safety feature where the awning automatically closes if the motion sensor is triggered, such as by shaking the lead bar. Users can also manually interrupt the closing of the lead bar by tapping the microswitch, which is a crucial control feature.

Maintenance Features:

The repair instructions outline a step-by-step process for replacing the winch and integrating the safety fuse. This involves:

• Disassembly: Removing the front and rear covers of the motor kit, which are secured by plastic and aluminum rivets, and screws. A screwdriver and a drill with a 3.5 mm tip are required for this.
• Winch Removal: Taking off the winch assembly (winch + flange) and pulling out the planetary gearbox. The position of the screws on the ring nut should be marked with a marker to ensure proper alignment during reassembly. The old winch (white) is then removed from the ring nut.
• Winch Installation: Replacing the old winch with the new grey winch, aligning it with the marks made previously. The entire winch assembly is then refitted, ensuring proper alignment between the gearbox pin and the internal compass on the winch, as well as the pin with the sleeve of the motor kit group. The fixing screws are then tightened.
• Fuse Insertion: Cutting the red wire of the motor and preparing the fuse holder by trimming its rubber ends. The wires are then inserted into the fuse holder, followed by the spring. The ends of the wires are stripped and connected with the screw in the dial of the fuse holder. Finally, the fuse (T 6.3A L 250V) is inserted, and the fuse holder is closed. The manual explicitly warns against using a different fuse.
• Reassembly: Reassembling the covers of the motor kit, installing new lower screws, new rivets, and the aluminum rivet. If the front cap is difficult to put on, the lead bar can be opened slightly.
• Verification: After reassembly, all tools and materials should be removed from the vehicle roof, and the 12 Volt power supply restored. The awning's functionality is then verified by opening the lead bar by one meter (39 inches) using the opening button. The motion sensor is tested by shaking the lead bar to ensure automatic closing. The microswitch is tested by tapping it to interrupt the closing of the lead bar.
• Troubleshooting: In case the awning movement does not stop, it indicates a potential issue with the microswitch (not connected or defective). In such a scenario, the lead bar will continue to close until it triggers the protection fuse, safeguarding the electrical system. If the fuse triggers, it must be replaced with an identical one (Fuse T 6.3 A L 250 V), and users are advised to carry a spare fuse. The manual also warns against inserting hands or objects that could obstruct the movement of the lead bar during automatic closing, especially considering non-visible objects like branches. For complex issues or persistent problems, users are advised to contact the Service Centre.

The manual also includes a general reminder that the awning is for sun protection and should be closed in case of rain, wind, or snow to prevent damage. For any problems, users should contact their local dealer, providing data from the nameplate, and consult the website for spare parts drawings. The product comes with a warranty for defects in materials and manufacturing, in accordance with local laws and regulations.

Fiamma F45eagle Specifications