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Flamic SF450 - User Manual

Flamic SF450
60 pages
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DOUGH SHEETER
SF450 - SF500 - SF600
All rights reserved. Reproduction in whole or in part of this manual is prohibited.
FLAMIC SRL Via dell’Artigianato, 5 36035 MARANO VICENTINO (VICENZA) - Italy
Vat No. and Tax Code 03198710240 e-mail: info@flamic.it Web: www.flamic.it Tel. +39 0445 576659 Fax +39 0445 277203
OPERATION AND MAINTENANCE MANUAL
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
Ed. 10/2016
Rev.02 10/2017

Table of Contents

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Summary

INTRODUCTION

FOREWORD

Introduction to the manual's purpose and scope.

INSTRUCTIONS AND GENERAL PRECAUTIONS

Key safety and operational guidelines for machine use.

MAIN CIRCUMSTANCES IN WHICH THE COMPANY DISCLAIMS LIABILITY

Conditions under which the manufacturer is not liable for damages.

TERMINOLOGY

Definitions of terms used throughout the manual.

VALIDITY OF THE CE MARKING AND EC DECLARATION OF CONFORMITY

Information on CE marking validity for EU market machines.

CHARACTERISTICS OF THE MACHINE

DESCRIPTION AND INTENDED USE

Explains the sheeter's function, purpose, and design.

MACHINE MODELS AND VERSIONS

Details different SF models and their version suffixes (B, V).

CUTTING UNIT ST600 (OPTIONAL)

Describes the optional cutting unit for SF600V machines.

CONTROL DEVICES

Identifies and explains the machine's control buttons, levers, and joystick.

ROLLING THICKNESS ADJUSTMENT LEVER (HANDLE)

How to adjust the roller gap for dough thickness regulation.

MAIN TECHNICAL SPECIFICATIONS

Provides dimensions, weight, power, and other technical data.

IDENTIFICATION PLATE

Locates and describes the machine's identification plate with key data.

INSTALLATION AND USE

INSTRUCTIONS REGARDING THE PLACE OF INSTALLATION

Specifies requirements for the machine's installation location and environment.

TRANSPORT, HANDLING AND POSITIONING

Details procedures for moving and positioning the machine safely.

ELECTRICAL CONNECTIONS

Explains how to safely connect the machine to the power supply.

INSTALLING;REMOVING THE TABLES OF A SHEETING MACHINE (MOD. SF600)

Instructions for installing and removing tables on SF600 models.

REMOVING A TABLE (MOD. SF600)

Details the process for removing tables from SF600 models.

LIFTING AND LOWERING THE INTERLOCKED GUARDS

Explains how to raise and lower the machine's safety guards.

PLACING THE BENCHES IN THE WORK POSITION OR RAISING THEM WHEN NOT IN USE

Instructions for moving benches into working or storage positions.

RAISING;LOWERING THE BENCHES (MOD. SF500)

Details the process for raising and lowering benches on SF500 models.

RAISING;LOWERING THE BENCHES (MOD. SF600)

Details the process for raising and lowering benches on SF600 models.

POSITIONING AND FASTENING THE MACHINE ON THE TROLLEY (OPTIONAL)

Instructions for mounting the SF450B on its optional trolley.

UNDER-TABLE AND CENTRAL DUST AND RESIDUE COLLECTION TRAY(S)

Details the dust and residue collection trays and their maintenance.

CATCH PANS FOR COLLECTING THE DOUGH SHEET THAT IS TOO LONG FOR THE CONVEYORS

Describes the catch pans used to collect excess dough sheet.

CUTTING UNIT INSTALLATION AND POSITIONING

Step-by-step guide to installing the optional cutting unit.

DISABLING THE CUTTING UNIT

How to disable the cutting unit to use the machine as a sheeter.

ADJUSTING THE FORCE EXERTED ON THE BENCH BY THE CUTTING ROLLERS

How to adjust the force of the cutting rollers on the bench.

REMOVING; INSTALLING THE CUTTING ROLLERS

Procedures for removing and installing cutting rollers.

REMOVING THE CUTTING UNIT

Details the process for removing the entire cutting unit.

OPERATION AND USE

GENERAL INFORMATION FOR USE

Provides essential checks and precautions before operating the sheeter.

SWITCHING THE MACHINE ON AND OFF

Steps for powering the machine on and off.

PREPARING THE MACHINE

Pre-operational checks and setup steps for the machine.

USING THE MACHINE AS A SHEETER

Instructions for using the machine for rolling dough sheets.

USING THE MACHINE FOR PRODUCING DOUGH SHAPES FROM THE ROLLED SHEET

How to use the machine with the cutting unit for shaped dough.

PUTTING THE MACHINE TEMPORARILY OUT OF SERVICE AND STORING IT

Guidelines for storing the machine during periods of non-use.

TRAINING OF PERSONNEL ASSIGNED TO THE MACHINE

Outlines the necessary training for machine operators.

MAINTENANCE

FOREWORD

Introduction to the maintenance section and safety precautions.

MAINTENANCE AND PERIODIC CHECKS

Details routine checks and cleaning for machine upkeep.

DRIVE BELT TENSION ADJUSTMENT AND REPLACEMENT

Procedures for adjusting and replacing drive belts.

GENERAL RULES FOR CHECKING THE TENSION OF A DRIVE BELT

General guidelines for checking drive belt tension using measurements.

SHEETER MOD. SF450 DRIVE BELT ADJUSTMENT

Specific instructions for adjusting drive belt tension on SF450.

SHEETER MOD. SF500 - SF600 DRIVE BELT ADJUSTMENT

Specific instructions for adjusting drive belt tension on SF500/SF600.

ADJUSTING THE TENSION AND CENTRING OF THE CONVEYOR BELTS

How to adjust conveyor belt tension and centering for optimal performance.

REMOVING;INSTALLING THE SCRAPERS

Procedures for removing and installing upper and lower roller scrapers.

LOWER ROLLER SCRAPERS (SF450)

Steps to remove and install lower roller scrapers on SF450.

LOWER ROLLER SCRAPERS (SF500)

Steps to remove and install lower roller scrapers on SF500.

LOWER ROLLER SCRAPERS (SF600)

Steps to remove and install lower roller scrapers on SF600.

REPLACING THE CONVEYOR BELTS (SF450 AND SF500)

Detailed instructions for replacing conveyor belts on SF450/SF500.

REPLACING THE CONVEYOR BELTS (SF600)

Refers to SF450/SF500 procedure for SF600 belt replacement.

REPLACING A DRIVE CHAIN

Step-by-step guide for replacing the machine's drive chain.

ELECTRICAL SYSTEM MAINTENANCE

Emphasizes specialized work for electrical system maintenance.

REPLACING THE MICRO SWITCHES OF THE INTERLOCKED GUARDS

Instructions for replacing safety micro switches on interlocked guards.

CLEANING

Detailed procedures for cleaning the machine to ensure hygiene.

POSSIBLE FAILURES AND;OR FAULTS

Lists common issues, their causes, and solutions.

SPARE PARTS

Information on how to order replacement parts.

PROLONGED STOP OR TAKING THE MACHINE OUT OF SERVICE

Guidelines for storing the machine long-term and preparing it for reuse.

SAFETY

FOREWORD

Introduction to the safety chapter and its considerations.

HAZARDS, SAFETY DEVICES AND RESIDUAL RISKS

Overview of machine hazards, safety features, and remaining risks.

HAZARDS ASSOCIATED WITH THE MACHINE

Details mechanical, electrical, and other hazards of the machine.

MACHINE SAFETY DEVICES

Explains the safety mechanisms like interlocked guards and micro switches.

CHECKING THE WORKING ORDER OF SAFETY EQUIPMENT

Procedures for testing safety equipment functionality.

RESIDUAL RISKS

Discusses risks that remain after safety measures are in place.

MACHINE NOISE LEVELS

Presents measured noise levels for the machine.

SAFETY SIGNS

Identifies and explains the safety signs affixed to the machine.

DISPOSAL

Flamic SF450 Specifications

General IconGeneral
BrandFlamic
ModelSF450
CategoryIndustrial Equipment
LanguageEnglish

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