Flamic SF450 - Page 3

FLAMIC S.R.L. 5 Via dell’Artigianato, 36035 Marano Vicentino (Vicenza) - Italy
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Dough sheeter SF450 - SF500 - SF600 Operation and maintenance manual (translation of original instructions) – Ed. 10/2016
Rev.02 10/2017
All rights reserved. Reproduction in whole or in part of this manual is prohibited.
5 SAFETY .................................................................................................................................................................... 54
5.1 FOREWORD............................................................................................................................................................. 54
5.2 HAZARDS, SAFETY DEVICES AND RESIDUAL RISKS ......................................................................................... 54
5.2.1 HAZARDS ASSOCIATED WITH THE MACHINE ................................................................................................ 54
5.2.2 MACHINE SAFETY DEVICES ............................................................................................................................ 55
5.2.3 CHECKING THE WORKING ORDER OF SAFETY EQUIPMENT ...................................................................... 57
5.2.4 RESIDUAL RISKS ............................................................................................................................................... 57
5.2.4.1 RESIDUAL RISKS OF A MECHANICAL NATURE ............................................................................................ 57
5.2.4.2 RESIDUAL RISKS DUE TO THE MACHINE TIPPING OVER ........................................................................... 57
5.2.4.3 RESIDUAL RISKS ASSOCIATED WITH THE MACHINE STARTING UNEXPECTEDLY ............................... 58
5.2.4.4 RESIDUAL RISKS DUE TO INHALING DUST ................................................................................................. 58
5.2.4.5 RESIDUAL RISKS DUE TO POOR HYGIENE ................................................................................................. 58
5.2.4.6 RESIDUAL RISKS ASSOCIATED WITH ERGONOMICS ................................................................................ 58
5.2.4.7 RESIDUAL RISKS OF AN ELECTRICAL ORIGIN ........................................................................................... 58
5.2.5 MACHINE NOISE LEVELS ................................................................................................................................. 59
5.3 SAFETY SIGNS ........................................................................................................................................................ 60
6 DISPOSAL .................................................................................................................................................................... 60
ATTACHMENTS: WIRING DIAGRAMS
INDEX TO FIGURES
Figure 1 - Main parts of the machine ....................................................................................................................................... 10
Figure 2 - Support trolley for SF450B ...................................................................................................................................... 11
Figure 3 - Cutting unit .............................................................................................................................................................. 11
Figure 4 - Control devices ....................................................................................................................................................... 12
Figure 5 - Rolling thickness adjustment................................................................................................................................... 13
Figure 6 - Dimensions ............................................................................................................................................................. 15
Figure 7 - Identification plate and its position .......................................................................................................................... 16
Figure 8 - Handling the palletised machine using a forklift truck ............................................................................................. 17
Figure 9 - Lifting slings for model SF450 ................................................................................................................................. 18
Figure 10 - Wheel brake levers ............................................................................................................................................... 18
Figure 11 - Power cable plug .................................................................................................................................................. 19
Figure 12 - Installing the benches (mod. SF600) .................................................................................................................... 20
Figure 13 - Removing the benches (SF600 only) .................................................................................................................... 21
Figure 14 - Raising/lowering the interlocked guards (mod. SF450) ......................................................................................... 22
Figure 15 - Raising/lowering the interlocked guards (mod. SF500 - SF600) ........................................................................... 22
Figure 16 - Raising/lowering the benches (mod. SF450) ........................................................................................................ 23
Figure 17 - Raising/lowering the benches (mod. SF500) ........................................................................................................ 24
Figure 18 - Raising/lowering the benches (mod. SF600) ........................................................................................................ 25
Figure 19 - Fastening the sheeting machine mod. SF450 to the carriage (optional) ............................................................... 26
Figure 20 - Under-table and central (only SF500 and SF600) residue collection trays ........................................................... 26
Figure 21 - Catch pan.............................................................................................................................................................. 27
Figure 22 - Installing the cutting unit ....................................................................................................................................... 28
Figure 23 - Disabling the cutting unit ....................................................................................................................................... 29
Figure 24 - Adjusting the force exerted on the bench by the cutting rollers ............................................................................. 30
Figure 25 - Removing/installing the cutting rollers ................................................................................................................... 30
Figure 26 - Removing the cutting unit ..................................................................................................................................... 31
Figure 27 - Rolling pin and relative supports ........................................................................................................................... 33
Figure 28 - Machine with benches raised ................................................................................................................................ 34
Figure 29 - Diagram showing the parameters used for tensioning a drive belt........................................................................ 35
Figure 30 - Mod. SF450: adjusting the tension of the drive belt .............................................................................................. 36
Figure 31 - Mod. SF500 and SF600: adjusting the tension of the drive belt(s)........................................................................ 37
Figure 32 - Conveyor belt tensioning and centring system...................................................................................................... 38
Figure 33 - Removing/installing the upper roller scrapers ....................................................................................................... 39
Figure 34 - Mod. SF450: removing/installing the lower roller scrapers .................................................................................... 40
Figure 35 - Mod. SF500: removing/installing the lower roller scrapers .................................................................................... 41
Figure 36 - Mod. SF600: removing/installing the lower roller scrapers .................................................................................... 42
Figure 37 - SF450 and SF500: Removing the tables and replacing conveyor belts ................................................................ 45
Figure 38 - SF450 and SF500: installing the table support rod between the uprights ............................................................. 46
Figure 39 - SF450 and SF500: preparing the belt before installing the drive roller ................................................................. 47
Figure 40 - SF450 and SF500: installing a conveyor belt drive roller ...................................................................................... 48
Figure 41 - SF450 and SF500: installing the handle and other parts ...................................................................................... 49
Figure 42 - Replacing a drive chain ......................................................................................................................................... 50
Figure 43 - Drive chains .......................................................................................................................................................... 51
Figure 44 - Safety micro switches associated with the interlocked guards in the rolling zone ................................................. 52
Figure 45 - Hazards of a mechanical nature ........................................................................................................................... 54
Figure 46 - Interlocked guards in front and behind the rolling zone ......................................................................................... 55
Figure 47 - Guards fastened with screws or similar means ..................................................................................................... 56
Figure 48 - Sound level measurement points .......................................................................................................................... 59