General Information _____________________________________________________________________________ 1
Engine manufacturer’s indications _________________________________________________________________ 7
Safety rules & info ______________________________________________________________________________ 8
Residual risks __________________________________________________________________________________ 9
HPE 300 Engines general info and drawings: _______________________________________________________ 11
HPE 300 ANODES ______________________________________________________________________________ 12
HPE300 without cover top view ___________________________________________________________________ 12
Main engine components ________________________________________________________________________ 13
Documentation and info plates ___________________________________________________________________ 13
HPE 300 stern drive version installation drawings ___________________________________________________ 15
Engine data ___________________________________________________________________________________ 16
Engine cylinder numbering ______________________________________________________________________ 16
Sea water circuit crossing order __________________________________________________________________ 17
Engine delivery ________________________________________________________________________________ 18
Engine lifting __________________________________________________________________________________ 19
Engine maintenance indications (when installed on board) ___________________________________________ 20
Engine maintenance information (out of board before installation) _____________________________________ 21
First engine start on board. ______________________________________________________________________ 21
Stop the engine ________________________________________________________________________________ 22
Long engine inactivity (prediction of extended storage) ______________________________________________ 22
Engine treatment & maintenance products _________________________________________________________ 26
Fuel characteristics ____________________________________________________________________________ 26
Paint _________________________________________________________________________________________ 26
HPE / HPEL engines ECU BOX ___________________________________________________________________ 27
Fuses & Relays ________________________________________________________________________________ 28
Tightening torques _____________________________________________________________________________ 29
Engine-boat interface (connections and optional kit ) ________________________________________________ 29
Battery cable section chart ______________________________________________________________________ 29
Instrument panel _______________________________________________________________________________ 30
Ignition block functioning _______________________________________________________________________ 32
Accessory indicator lights _______________________________________________________________________ 33
Instrument panel electrical scheme _______________________________________________________________ 34
Diagnosis _____________________________________________________________________________________ 37
Electronic throttle station _______________________________________________________________________ 38
Mechanical remote control ______________________________________________________________________ 41
Gearboxes data (oil type and quantity) ____________________________________________________________ 43
Engine requirements ___________________________________________________________________________ 43
Installation form _______________________________________________________________________________ 44
Engine maintenance ____________________________________________________________________________ 51
Every 10 hours or before every engine start ________________________________________________________ 51
Check the engine oil level _______________________________________________________________________ 51
Check the coolant level _________________________________________________________________________ 53
Clean the sea water filter ________________________________________________________________________ 55
Verify oil level _________________________________________________________________________________ 55
HPE engine gearbox version, verify the transmission oil level _________________________________________ 56
Weekly maintenance ____________________________________________________________________________ 58
Verify battery electrolyte level and status __________________________________________________________ 58
Maintenance after first 50 hours and every 2 months ________________________________________________ 60
Drain the fuel filter _____________________________________________________________________________ 60
Zinc anodes ___________________________________________________________________________________ 61
Verify the belts status ___________________________________________________________________________ 62
Air filter ______________________________________________________________________________________ 63
Sea water pump impeller ________________________________________________________________________ 63
Every 200 hours or once every year _______________________________________________________________ 65
Engine oil change ______________________________________________________________________________ 65
Oil filter replacement ___________________________________________________________________________ 66
Fuel filter replacement __________________________________________________________________________ 67
Clean the sea water circuits and exchangers _______________________________________________________ 67
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