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Ford 2725 User Manual

Ford 2725
40 pages
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Ford 2725 Specifications

General IconGeneral
BrandFord
Model2725
CategoryEngine
LanguageEnglish

Summary

OPERATOR HANDBOOK EDITION 4

FORD 2720 RANGE 4 & 6 CYLINDER DIESEL ENGINES

Details the 4 and 6 cylinder diesel engine models covered by the handbook.

Naturally Aspirated Engines

Lists naturally aspirated industrial or marine engine models.

Turbocharged Engines

Lists turbocharged industrial or marine engine models.

HEALTH AND SAFETY PRECAUTIONS

General Safety Guidance

Provides essential safety recommendations for operating engines and handling fluids.

FOREWORD

SERVICE IDENTIFICATION PLATE - NATURALLY ASPIRATED ENGINES

ORIGINAL ENGINE BUILD DATA PLATE - NATURALLY ASPIRATED ENGINES

SERVICE IDENTIFICATION PLATE - TURBOCHARGED ENGINES

OPERATING CONTROLS

Stop Control

How to stop the engine using the stop lever.

Engine Speed Control

How to set and adjust engine speed using the control lever.

Excess Fuel Device

Details the function and operation of the excess fuel device for starting.

Clutch

Advice on proper clutch engagement to prevent wear.

ISOLATING SWITCH FUNCTIONS

Typical Isolating Switch Positions

Explains the four positions of the typical isolating switch and their functions.

INSTRUMENTS AND GAUGES

Ammeter

Explains the ammeter's function in monitoring charging and discharge currents.

Tachometer

Describes the tachometer's role in indicating engine speed.

Hourmeter

Explains the hourmeter's purpose in recording engine operating hours.

Oil Pressure Gauge

Details the oil pressure gauge and its importance for system monitoring.

Fuel Gauge

Explains the fuel gauge's function to indicate fuel quantity.

Temperature Gauge

Describes the temperature gauge for checking coolant temperatures.

Starting Aids and Indicators

Covers charge indicator, pre-heat button, and cold start aids.

BEFORE OPERATING THE ENGINE

Initial Checks and Preparations

Outlines essential checks for coolant, battery, fuel, and oil before starting a new engine.

Seasonal Lay-up for Turbocharged Engines

Procedure for laying up turbocharged engines for extended periods.

STARTING NATURALLY ASPIRATED ENGINES

Pre-Start Checks

Steps to take before engaging the starter motor for naturally aspirated engines.

Starting a Warm Engine

Procedure for starting a warm naturally aspirated engine.

Starting from Cold (No Cold Start Equipment)

How to start from cold without additional cold start equipment.

Starting from Cold (With Thermostart)

Procedure for starting from cold using Thermostart aids.

STARTING TURBOCHARGED ENGINES

Recommended Start-up Procedure

Critical steps for starting turbocharged engines to ensure turbocharger lubrication.

Turbocharged Starting Procedures

Covers starting from cold and restarting warm turbocharged engines.

Post-Start Procedures

Details stopping and running-in procedures for turbocharged engines.

LUBRICATION AND MAINTENANCE

Lubrication and Maintenance Importance

Importance of lubrication and maintenance, and where to find details.

Handling Diesel Fuel Safely

Warning about handling diesel fuel and necessary precautions.

SUMMARY OF REGULAR MAINTENANCE

MAINTENANCE SCHEDULES

REGULAR MAINTENANCE OPERATIONS

Change Engine Oil

Step-by-step instructions for changing engine oil.

Recommended Lubricants

Specifies Ford SM-2C-1017A oil and viscosity recommendations.

Check Engine Oil Level

Change Engine Oil Filter

Change Injection Pump Oil

Cylinder Head Retaining Bolts

Adjust Valve Clearances

DRIVE BELT(S) ADJUSTMENT

Single/Twin Belt Drive to Alternator & Water Pump (Fan Mounted)

How to adjust single or twin belt drives for alternator and water pump.

Single Belt Drive to Alternator & Water Pump (Turbocharged Marine)

Procedure for adjusting single belt drive on turbocharged marine engines.

Twin Belt Drive to Alternator & Water Pump (Intercooled Marine)

Adjusting twin belt drive on intercooled marine engines.

High Level Fan Belt Adjustment

Instructions for adjusting the fan belt on high-level fan configurations.

IDLING SPEED ADJUSTMENT

CHECK RADIATOR COOLANT LEVEL - OPEN SYSTEM

AIR CLEANER MAINTENANCE - PAPER ELEMENT

Empty Dust Cap and Renew Paper Element

Steps to empty the dust cup and replace the paper element.

Air Cleaner Restriction Indicator

Explains the function and use of the air cleaner restriction indicator.

AIR CLEANER ELEMENT - OIL BATH TYPE

CLEAN FUEL LIFT PUMP - DIAPHRAGM TYPE

CLEAN FUEL LIFT PUMP - PLUNGER TYPE

CLEAN PRE-FILTER UNIT

RENEW FUEL FILTER ELEMENTS

BLEED THE FUEL SYSTEM

FAULT FINDING

Engine Will Not Start

Identifies common causes when the engine fails to start.

Starter Issues

Troubleshooting for starter not cranking or cranking slowly.

Engine Cranks Normally - Mechanical Issues

Lists mechanical reasons for engine starting problems.

Engine Cranks Normally - Fuel System Issues

Lists fuel system causes for engine starting problems.

GENERAL MAINTENANCE INFORMATION

Turbocharged Engine Specifics

Important notes on over-fuelling, air cleaners, and turbocharger maintenance.

Refuelling Procedures

Guidelines for clean and safe refuelling to protect the fuel system.

CHECK INJECTION PUMP OIL LEVEL

COOLING SYSTEM OVERVIEW

Open Radiator System

Description of the open radiator cooling system and its maintenance.

Sealed Radiator System

Raw Water (Marine) System

ANTI-FREEZE SOLUTIONS

CORROSION INHIBITOR SOLUTIONS

Plain Water Cooling System

How to use corrosion inhibitor with plain water for protection.

Weak Anti-Freeze Concentration

Adding inhibitor to supplement weak anti-freeze concentrations.

DRAINING AND CLEANING THE COOLING SYSTEM

ELECTRICAL SYSTEM

Battery Charging

Precautions for charging batteries, especially in cold weather.

Check Battery Electrolyte Level

How to check and top up battery electrolyte levels.

GENERAL SPECIFICATIONS - NATURALLY ASPIRATED ENGINES

GENERAL SPECIFICATIONS - TURBOCHARGED ENGINES

TIGHTENING TORQUES

FORD OVERSEAS COMPANIES AND DISTRICT OFFICES

FORD DISTRICT OFFICES

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