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Ford 2728T User Manual

Ford 2728T
40 pages
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Ford 2728T Specifications

General IconGeneral
BrandFord
Model2728T
CategoryEngine
LanguageEnglish

Summary

FOREWORD

SERVICE IDENTIFICATION PLATE - NATURALLY ASPIRATED ENGINES

Naturally Aspirated Engine Identification Plate

Details on the identification plate for naturally aspirated engines.

ORIGINAL ENGINE BUILD DATA PLATE - NATURALLY ASPIRATED ENGINES

Naturally Aspirated Engine Build Data

Information on the original engine build data plate, including dimensions.

SERVICE IDENTIFICATION PLATE - TURBOCHARGED ENGINES

Turbocharged Engine Identification Plate

Details on the identification plate for turbocharged engines.

OPERATING CONTROLS

Engine Stop and Speed Controls

How to use the stop control and engine speed control lever.

Excess Fuel Device and Clutch Operation

Using the excess fuel device for starting and proper clutch engagement.

Isolating Switch Functions

Explains the four positions of the isolating switch for various electrical functions.

INSTRUMENTS

Ammeter, Tachometer, and Hourmeter

Monitoring engine charging, speed, and operating hours.

Gauges and Indicator Lights

Understanding oil pressure, fuel, temperature gauges, and charge indicator.

Cold Start Aids and Pre-Heat Button

Using pre-heat button and non-electric cold start aids.

BEFORE OPERATING THE ENGINE

Coolant, Battery, and Fuel Level Checks

Pre-operation checks for coolant, battery charge, and fuel levels.

Engine Oil Level Check and Top-Up

Procedure for checking and maintaining the engine oil level.

Turbocharged Engine Seasonal Lay-up

Guidelines for preparing turbocharged engines for storage.

STARTING NATURALLY ASPIRATED ENGINES

Starting Warm Naturally Aspirated Engines

Procedure for starting a warm engine.

Starting Cold Naturally Aspirated Engines (No Cold Start Aid)

Steps for starting cold engines without additional starting equipment.

Starting Cold Naturally Aspirated Engines (With Thermostart)

Procedure for starting cold engines using the Thermostart system.

STARTING TURBOCHARGED ENGINES

Turbocharged Engine Start-up Procedure

Recommended steps to ensure proper lubrication and prevent turbocharger damage.

Starting Turbocharged Engines from Cold

Cold start procedure for turbocharged engines, including Thermostart use.

LUBRICATION AND MAINTENANCE

Engine Stopping Procedures

Proper procedure for shutting down the engine, especially after heavy use.

Running-In New Engines

Guidelines for operating a new engine to ensure longevity and prevent damage.

Importance of Lubrication and Maintenance

Emphasizes the importance of correct lubrication and periodic maintenance for engine service life.

SUMMARY OF REGULAR MAINTENANCE

Routine Maintenance Operations List

A list of routine maintenance operations and their corresponding page numbers.

MAINTENANCE SCHEDULES

Recommended Maintenance Intervals

Recommended intervals for performing various maintenance tasks.

REGULAR MAINTENANCE OPERATIONS

Changing Engine Oil

Step-by-step guide for draining and refilling engine oil, including oil specification.

Recommended Lubricants

Oil specification (SM-2C-1017A) and viscosity chart for ambient temperatures.

Checking Engine Oil Level

Engine Oil Level Check Procedure

How to check the engine oil level using the dipstick and topping up instructions.

Changing Engine Oil Filter

Engine Oil Filter Replacement

Procedure for removing and replacing the engine oil filter canister.

Changing Injection Pump Oil

Injection Pump Oil Change Procedure

Procedure for changing oil in the injection pump for specific engine types.

Cylinder Head Retaining Bolts

Adjusting Valve Clearances

Valve Clearance Adjustment Procedure

Procedure for adjusting valve clearances when the engine reaches operating temperature.

Drive Belt(s) Adjustment

Alternator and Water Pump Belt Adjustments

Adjusting drive belts for alternator and water pump in various configurations.

High Level Fan Drive Belt Adjustment

Adjusting drive belts for systems with a high-level fan.

Idling Speed Adjustment

Engine Idling Speed Adjustment

Procedure for adjusting the engine's idling speed to the manufacturer's specification.

Checking Radiator Coolant Level - Open System

Open System Coolant Level Checks

Steps for checking and topping up coolant in an open radiator system.

Air Cleaner Maintenance

Dust Cap Emptying and Paper Element Renewal

Procedures for emptying dust caps and renewing paper elements in air cleaners.

Cleaning Oil Bath Air Cleaner Element

Oil Bath Air Cleaner Element Cleaning

Steps to clean the filter element of an oil bath type air cleaner.

Cleaning Diaphragm Type Fuel Lift Pump

Diaphragm Fuel Lift Pump Cleaning

Procedure for cleaning the diaphragm type fuel lift pump.

Cleaning Plunger Type Fuel Lift Pump

Plunger Fuel Lift Pump Cleaning

Steps to clean the plunger type fuel lift pump assembly.

Cleaning Pre-Filter Unit

Fuel Pre-Filter Unit Cleaning

Procedure for cleaning the fuel pre-filter unit and its glass bowl.

Renewing Fuel Filter Elements

Fuel Filter Element Replacement

Steps for replacing fuel filter elements and sealing rings.

Bleeding the Fuel System

Fuel System Air Bleeding Procedure

Procedure to remove air from the fuel system after maintenance.

FAULT FINDING: ENGINE WILL NOT START

Starter Not Cranking or Cranking Slowly

Troubleshooting steps for starter motor issues when the engine won't start.

Engine Cranks Normally (Mechanical & Fuel Issues)

Diagnosing mechanical or fuel system problems when the starter cranks but the engine won't run.

GENERAL MAINTENANCE INFORMATION

Turbocharged Engine Specifics and Care

Advice on fuelling, air cleaners, and turbocharger maintenance intervals.

Refuelling Cleanliness and Safety

Best practices for refuelling to prevent fuel system contamination and ensure safety.

Check Injection Pump Oil Level

Injection Pump Oil Level Check

Procedure for checking and topping up oil in the injection pump for specific governed pumps.

Cooling System Overview

Open Radiator System Checks

Maintaining coolant levels in open radiator cooling systems.

Cooling System Types and Maintenance

Sealed Radiator System Maintenance

Guidelines for sealed radiator cooling systems, including coolant mixture.

Marine Raw Water Cooling System

Description of marine raw water cooling system components and operation.

ANTI-FREEZE SOLUTIONS

Antifreeze Properties and Safety

Information on antifreeze types, protection levels, and safety precautions.

CORROSION INHIBITOR SOLUTIONS

Corrosion Inhibitor Usage and Benefits

Use of corrosion inhibitors as an alternative or supplement to antifreeze.

Draining and Cleaning the Cooling System

Cooling System Draining and Flushing

Procedure for draining, flushing, and cleaning the engine's cooling system.

Electrical System and Battery Care

Battery Charging and Frost Protection

Maintaining battery charge for optimal performance and frost resistance.

Checking Battery Electrolyte Level

Procedure for checking and topping up the electrolyte level in batteries.

GENERAL SPECIFICATIONS-NATURALLY ASPIRATED ENGINES

Naturally Aspirated Engine Specifications

Technical specifications for naturally aspirated Ford 2720 diesel engines.

GENERAL SPECIFICATIONS – TURBOCHARGED ENGINES

Turbocharged Engine Specifications

Technical specifications for turbocharged Ford 2720 diesel engines.

TIGHTENING TORQUES

Component Tightening Torque Values

Specified torque values for various engine components and fasteners.

FORD OVERSEAS COMPANIES AND DISTRICT OFFICES

Ford Company Addresses Worldwide

Contact information for Ford overseas companies and their supervised areas.

FORD DISTRICT OFFICES & Supervising Countries

List of Supervised Countries by District

Regional breakdown of countries supervised by Ford district offices.

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