Name: Ford TRANSIT 2016.75
Brand: Ford
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Body and Equipment Mounting Manual

FORD TRANSIT 2016.75

Date of Publication: 03/2018

Default Chapter3
- Table of Contents3
About this Publication6
About this Manual7
- Introduction7
- How to Use this Manual7
- Important Safety Instructions7
- Supplemental Information7
Commercial and Legal Aspects8
- Terminology8
- Warranty on Ford Vehicles8
- Whole Vehicle Type Approval (2007/46/EC) Regulations - European Union Markets Only8
- Legal and Vehicle Type Approval8
- Alternative Type Approval9
- Legal Obligations and Liabilities9
- General Product Safety Requirement9
- Product Liability9
- Restraints System10
- Drilling and Welding10
- Minimum Requirements for Brake System10
- Road Safety10
Contact Information11
Conversion Type15
- Order Codes15
- Conversion Type - Reference Tables15
Conversion Homologation20
Electromagnetic Compatibility (EMC)21
- Permitted Antenna Location22
Vehicle Duty Cycle Guidelines23
- Conversion Affect on Fuel Economy and Performance23
- Vehicle Ride and Handling Attributes23
End of Life Vehicle (ELV) Directive24
Jacking25
- Front Jacking Points25
- Rear Jacking Points26
Lifting27
Noise, Vibration and Harshness (NVH)28
Vehicle Transportation Aids and Vehicle Storage29
Package and Ergonomics30
- General Component Package Guidelines30
- Driver Reach Zones30
- Driver Field of View30
- Conversion Affects on Parking Aids30
- Aids for Vehicle Entry and Exit30
- Front, Rear and Side Under-Run Protection, Wheel Guards and Rear Registration Plate30
- Vehicle Dimensions Key31
- Recommended Main Load Area Dimensions32
- Chassis Cab Body36
Hardware Specifications38
Load Distribution39
- Center of Gravity Position39
- Center of Gravity Height Test Procedure40
- Center of Gravity Height Calculation42
- Formulas42
Towing44
- Tow Bar Requirements44
- Tow Bar Types (for EU Specification Vehicles)44
- Tow Bar Types (for aus and NZL Specification Vehicles)51
Suspension System57
Front Suspension58
- Springs and Spring Mounting58
Rear Suspension59
- Springs and Spring Mounting59
Wheels and Tires60
- Wheel Clearance60
- Tire Manufacturers60
- Tire Pressure Monitoring Sensor (TPMS)60
- Spare Wheel60
- Tire Repair Kit60
- Jacking Kit60
- Painting Road Wheels60
Driveshaft61
- Power Take off61
Brake System62
- General62
- Kerb Mass Data62
- Brake Hoses General62
- Parking Brake62
- Hydraulic Brake Front and Rear Brakes62
- Anti-Lock Control Stability Assist62
Engine63
- Engine Selection for Conversions63
- Engine Power Curves63
Engine Cooling70
- Auxiliary Heater Systems70
- Auxiliary Heater Installation71
- Air Flow Restrictions71
Accessory Drive72
- Front End Accessory Drives General Information72
Automatic Transmission75
Clutch76
Manual Transmission77
Exhaust System79
- Extensions and Optional Exhausts79
- Exhaust Pipes and Supports79
- Exhaust Heat Shields79
- Diesel Particulate Filter (DPF)80
- Vehicle Exhaust Systems Vans with 4.5 Full Bulkheads81
Fuel System82
Wiring Installation and Routing Guides85
- Wiring Harness Information85
- General Wiring and Routing85
- Connector Pin out Practices85
- Unused Connectors86
- Grounding86
- Prevention of Squeaks and Rattles86
- Water Leakage Prevention86
- Wiring Splicing Procedures86
- Wiring Specification87
- Electromagnetic Compatibility (EMC) Awareness87
- Wiring through Sheet Metal88
- No Drill Zones Rear Cargo Area89
- Electrics for Tow Bar92
- Trailer Tow Connectivity96
- Trailer Tow Electric (A055)97
Communications Network98
- CAN-Bus System Description and Interface98
- Body Control Module (BCM)100
Charging System103
- General Information and Specific Warnings103
- System Operation and Component Description104
- Start-Stop Override and Configurable Charging106
- Power Management Settings107
- Electrical Conversions107
- Fitting Equipment Containing Electric Motors109
- Vehicle Electrical Capacity Alternator109
- Charge Balance Guidelines109
- Circuit Diagrams109
Battery and Cables110
- High Current Supply and Ground Connections110
- Battery Information110
- Battery Rules114
- Battery Configurations (Always in the Drivers Seat Pedestal)115
- Battery Configuration, Additional Loads, Start-Stop and Smart Regenerative Charging (SRC)115
- Additional Loads and Charging Systems120
- The Ford Programmable Battery Guard (A540)120
- The Ford Programmable Battery Guard System - Aftermarket Fitting131
- Battery Monitoring Sensor (BMS)135
- Single and Twin Battery Systems136
- Power and Connectivity Usage Recommendations137
- Generator and Alternator139
- Climate Control System145
Instrument Panel Cluster (IPC)146
Horn147
Electronic Engine Controls148
- Start-Stop148
- Engine RPM (Revs Per Minute) Speed Controller (A003)150
- DPF and RPM Speed Control155
- Changing Vehicle Speed Maximum Setting156
Tachograph157
- Legislation157
- Tachograph Harness Mounting158
- Fitting a Tachograph to Vehicles Built Without Digital Tachograph Option160
- Vehicle Configuration Change161
- Calibration and Tachograph Fitting161
Information and Entertainment System - General Information Specifications162
- Audio Head Unit (AHU) - Multimedia in Car Entertainment (ICE) Pack Summary162
- Myconnection Radio and Myconnection Radio with DAB164
- MID-Radio and MID-Radio with DAB164
- Additional Rear Speakers166
Cellular Phone168
Exterior Lighting169
- Reversing Lamps169
- Power for Additional External Lamps169
- Lamps - Hazard / Direction Indication169
- Lamps - Front and Rear Fog Lamps170
- Lamps for Wide Vehicles170
- Electrically Operated Door Mirrors170
- Additional External Lamps171
Interior Lighting179
- Additional Internal Lamps179
- Additional Lighting for Rear of Vehicle Interior179
Cruise Control180
- Adaptive Cruise Control180
Lane Keeping System181
Handles, Locks, Latches and Entry Systems182
- Door Removal or Modification182
- Central Locking182
- Third Button on Key Fob - Single Chassis Cab, Transit Motorhome Chassis and Ford Skeletal Chassis183
- Remote Keyless Entry/Tire Pressure Monitoring System Receiver (RKE/TPMS Receiver)184
Fuses and Relays185
- Fuses185
- Relays187
- Windscreen Wipers188
Special Conversions189
- Special Vehicle Options (SVO) Harnesses and Aftermarket Kits189
- Additional Vehicle Signals/Features189
- Auto Wipe and Auto Light for Vehicles with Large Overhangs190
Electrical Connectors and Connections191
- Connectors191
- Customer Connection Points (CCP) - Except Camper Vehicles and Ford Skeletal Chassis191
- Camper and Ford Skeletal Chassis Central Connectors192
- Drivers Swivel Seat195
- Vehicle Interface Connector196
- Auxiliary Fuse Panel (A526)197
- Beacon Preparation Pack (A606)203
- Utility Vehicle Switch Pack (A607) - Left Hand Drive Shown204
- Auxiliary Switches205
- High Specification Vehicle Interface Connector (A608)207
- Adding Connectors218
Grounding219
- Ground Points219
Body227
- Body Structures - General Information227
- Welding227
- Boron Steel Parts229
- Floor Precautionary Drill Zones Front Wheel Drive Vehicles (FWD) - Fuel Tank230
- Floor Precautionary Drill Zones Rear Wheel Drive Vehicles (RWD) - Fuel Tank231
- Integrated Bodies and Conversions231
- Chassis Cab235
- Transit Motorhome Chassis for Camper and Ford Skeletal Chassis244
- Front End Integrity for Cooling, Crash, Aerodynamics and Lighting249
- Tipper Bodies249
- Tank and Dry Bulk Carriers249
Hydraulic Lifting Equipment250
- General Information250
Racking Systems255
Body System - General Information Specifications258
- Load Compartment Tie Downs258
Front End Body Panels259
- Partitions (Bulkhead) - Driver and Front Passenger(S) Protection on Van, Bus259
Body Closures261
- Sliding Door Gap Reduction on M1 Vehicles261
- Security, Anti-Theft and Locking System261
Interior Trim267
- Load Compartment Interior Lining267
- Plywood Lining/Cladding267
Rear View Mirrors268
- Door Mirrors268
Seats269
- Van269
- Windowed Van269
- Heated Seats269
- Rear Seat Fixing Positions269
Glass, Frames and Mechanisms271
- Heated Windshield and Heated Rear Window271
- Rear Windows271
Airbag Supplemental Restraint System (SRS)273
- Airbags273
Seatbelt Systems276
- Seatbelts276
- Driver Belt-Minder276
Roof277
- Roof Ventilation277
- Roof Cut out - Camper Based Vehicles Only277
- Roof Racks and Load Carriers278
Corrosion Prevention280
- General280
- Repairing Damaged Paint280
- Under Body Protection and Material280
- Painting Road Wheels280
- Contact Corrosion280
Frame and Body Mounting281
- Mounting Points and Tubing281
- Self-Supporting Body Structure284
- Extended Chassis Frame285
- Non Standard Rear Chassis Frame Extension286
- Frame Drilling and Tube Reinforcing287
- Ancillary Equipment - Sub Frame Mounting287
- Water Tank on Camper Vehicles288

Brand	Ford
Model	TRANSIT 2016.75
Category	Automobile
Language	English

Ford TRANSIT 2016.75 User Manual

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Ford TRANSIT 2016.75 Specifications

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