Ford TRANSIT 2016.75 - User Manual

To Next Page

Body and Equipment Mounting Manual

FORD TRANSIT 2016.75

Date of Publication: 03/2018

Main Page

Default Chapter3
- Table of Contents3
About this Publication6
About this Manual7
- Introduction7
- How to Use this Manual7
- Important Safety Instructions7
- Supplemental Information7
Commercial and Legal Aspects8
- Terminology8
- Warranty on Ford Vehicles8
- Whole Vehicle Type Approval (2007/46/EC) Regulations - European Union Markets Only8
- Legal and Vehicle Type Approval8
- Alternative Type Approval9
- Legal Obligations and Liabilities9
- General Product Safety Requirement9
- Product Liability9
- Restraints System10
- Drilling and Welding10
- Minimum Requirements for Brake System10
- Road Safety10
Contact Information11
Conversion Type15
- Order Codes15
- Conversion Type - Reference Tables15
Conversion Homologation20
Electromagnetic Compatibility (EMC)21
- Permitted Antenna Location22
Vehicle Duty Cycle Guidelines23
- Conversion Affect on Fuel Economy and Performance23
- Vehicle Ride and Handling Attributes23
End of Life Vehicle (ELV) Directive24
Jacking25
- Front Jacking Points25
- Rear Jacking Points26
Lifting27
Noise, Vibration and Harshness (NVH)28
Vehicle Transportation Aids and Vehicle Storage29
Package and Ergonomics30
- General Component Package Guidelines30
- Driver Reach Zones30
- Driver Field of View30
- Conversion Affects on Parking Aids30
- Aids for Vehicle Entry and Exit30
- Front, Rear and Side Under-Run Protection, Wheel Guards and Rear Registration Plate30
- Vehicle Dimensions Key31
- Recommended Main Load Area Dimensions32
- Chassis Cab Body36
Hardware Specifications38
Load Distribution39
- Center of Gravity Position39
- Center of Gravity Height Test Procedure40
- Center of Gravity Height Calculation42
- Formulas42
Towing44
- Tow Bar Requirements44
- Tow Bar Types (for EU Specification Vehicles)44
- Tow Bar Types (for aus and NZL Specification Vehicles)51
Suspension System57
Front Suspension58
- Springs and Spring Mounting58
Rear Suspension59
- Springs and Spring Mounting59
Wheels and Tires60
- Wheel Clearance60
- Tire Manufacturers60
- Tire Pressure Monitoring Sensor (TPMS)60
- Spare Wheel60
- Tire Repair Kit60
- Jacking Kit60
- Painting Road Wheels60
Driveshaft61
- Power Take off61
Brake System62
- General62
- Kerb Mass Data62
- Brake Hoses General62
- Parking Brake62
- Hydraulic Brake Front and Rear Brakes62
- Anti-Lock Control Stability Assist62
Engine63
- Engine Selection for Conversions63
- Engine Power Curves63
Engine Cooling70
- Auxiliary Heater Systems70
- Auxiliary Heater Installation71
- Air Flow Restrictions71
Accessory Drive72
- Front End Accessory Drives General Information72
Automatic Transmission75
Clutch76
Manual Transmission77
Exhaust System79
- Extensions and Optional Exhausts79
- Exhaust Pipes and Supports79
- Exhaust Heat Shields79
- Diesel Particulate Filter (DPF)80
- Vehicle Exhaust Systems Vans with 4.5 Full Bulkheads81
Fuel System82
Wiring Installation and Routing Guides85
- Wiring Harness Information85
- General Wiring and Routing85
- Connector Pin out Practices85
- Unused Connectors86
- Grounding86
- Prevention of Squeaks and Rattles86
- Water Leakage Prevention86
- Wiring Splicing Procedures86
- Wiring Specification87
- Electromagnetic Compatibility (EMC) Awareness87
- Wiring through Sheet Metal88
- No Drill Zones Rear Cargo Area89
- Electrics for Tow Bar92
- Trailer Tow Connectivity96
- Trailer Tow Electric (A055)97
Communications Network98
- CAN-Bus System Description and Interface98
- Body Control Module (BCM)100
Charging System103
- General Information and Specific Warnings103
- System Operation and Component Description104
- Start-Stop Override and Configurable Charging106
- Power Management Settings107
- Electrical Conversions107
- Fitting Equipment Containing Electric Motors109
- Vehicle Electrical Capacity Alternator109
- Charge Balance Guidelines109
- Circuit Diagrams109
Battery and Cables110
- High Current Supply and Ground Connections110
- Battery Information110
- Battery Rules114
- Battery Configurations (Always in the Drivers Seat Pedestal)115
- Battery Configuration, Additional Loads, Start-Stop and Smart Regenerative Charging (SRC)115
- Additional Loads and Charging Systems120
- The Ford Programmable Battery Guard (A540)120
- The Ford Programmable Battery Guard System - Aftermarket Fitting131
- Battery Monitoring Sensor (BMS)135
- Single and Twin Battery Systems136
- Power and Connectivity Usage Recommendations137
- Generator and Alternator139
- Climate Control System145
Instrument Panel Cluster (IPC)146
Horn147
Electronic Engine Controls148
- Start-Stop148
- Engine RPM (Revs Per Minute) Speed Controller (A003)150
- DPF and RPM Speed Control155
- Changing Vehicle Speed Maximum Setting156
Tachograph157
- Legislation157
- Tachograph Harness Mounting158
- Fitting a Tachograph to Vehicles Built Without Digital Tachograph Option160
- Vehicle Configuration Change161
- Calibration and Tachograph Fitting161
Information and Entertainment System - General Information Specifications162
- Audio Head Unit (AHU) - Multimedia in Car Entertainment (ICE) Pack Summary162
- Myconnection Radio and Myconnection Radio with DAB164
- MID-Radio and MID-Radio with DAB164
- Additional Rear Speakers166
Cellular Phone168
Exterior Lighting169
- Reversing Lamps169
- Power for Additional External Lamps169
- Lamps - Hazard / Direction Indication169
- Lamps - Front and Rear Fog Lamps170
- Lamps for Wide Vehicles170
- Electrically Operated Door Mirrors170
- Additional External Lamps171
Interior Lighting179
- Additional Internal Lamps179
- Additional Lighting for Rear of Vehicle Interior179
Cruise Control180
- Adaptive Cruise Control180
Lane Keeping System181
Handles, Locks, Latches and Entry Systems182
- Door Removal or Modification182
- Central Locking182
- Third Button on Key Fob - Single Chassis Cab, Transit Motorhome Chassis and Ford Skeletal Chassis183
- Remote Keyless Entry/Tire Pressure Monitoring System Receiver (RKE/TPMS Receiver)184
Fuses and Relays185
- Fuses185
- Relays187
- Windscreen Wipers188
Special Conversions189
- Special Vehicle Options (SVO) Harnesses and Aftermarket Kits189
- Additional Vehicle Signals/Features189
- Auto Wipe and Auto Light for Vehicles with Large Overhangs190
Electrical Connectors and Connections191
- Connectors191
- Customer Connection Points (CCP) - Except Camper Vehicles and Ford Skeletal Chassis191
- Camper and Ford Skeletal Chassis Central Connectors192
- Drivers Swivel Seat195
- Vehicle Interface Connector196
- Auxiliary Fuse Panel (A526)197
- Beacon Preparation Pack (A606)203
- Utility Vehicle Switch Pack (A607) - Left Hand Drive Shown204
- Auxiliary Switches205
- High Specification Vehicle Interface Connector (A608)207
- Adding Connectors218
Grounding219
- Ground Points219
Body227
- Body Structures - General Information227
- Welding227
- Boron Steel Parts229
- Floor Precautionary Drill Zones Front Wheel Drive Vehicles (FWD) - Fuel Tank230
- Floor Precautionary Drill Zones Rear Wheel Drive Vehicles (RWD) - Fuel Tank231
- Integrated Bodies and Conversions231
- Chassis Cab235
- Transit Motorhome Chassis for Camper and Ford Skeletal Chassis244
- Front End Integrity for Cooling, Crash, Aerodynamics and Lighting249
- Tipper Bodies249
- Tank and Dry Bulk Carriers249
Hydraulic Lifting Equipment250
- General Information250
Racking Systems255
Body System - General Information Specifications258
- Load Compartment Tie Downs258
Front End Body Panels259
- Partitions (Bulkhead) - Driver and Front Passenger(S) Protection on Van, Bus259
Body Closures261
- Sliding Door Gap Reduction on M1 Vehicles261
- Security, Anti-Theft and Locking System261
Interior Trim267
- Load Compartment Interior Lining267
- Plywood Lining/Cladding267
Rear View Mirrors268
- Door Mirrors268
Seats269
- Van269
- Windowed Van269
- Heated Seats269
- Rear Seat Fixing Positions269
Glass, Frames and Mechanisms271
- Heated Windshield and Heated Rear Window271
- Rear Windows271
Airbag Supplemental Restraint System (SRS)273
- Airbags273
Seatbelt Systems276
- Seatbelts276
- Driver Belt-Minder276
Roof277
- Roof Ventilation277
- Roof Cut out - Camper Based Vehicles Only277
- Roof Racks and Load Carriers278
Corrosion Prevention280
- General280
- Repairing Damaged Paint280
- Under Body Protection and Material280
- Painting Road Wheels280
- Contact Corrosion280
Frame and Body Mounting281
- Mounting Points and Tubing281
- Self-Supporting Body Structure284
- Extended Chassis Frame285
- Non Standard Rear Chassis Frame Extension286
- Frame Drilling and Tube Reinforcing287
- Ancillary Equipment - Sub Frame Mounting287
- Water Tank on Camper Vehicles288

Need help?

Do you have a question about the Ford TRANSIT 2016.75 and is the answer not in the manual?

Ford TRANSIT 2016.75 Specifications

General

Brand	Ford
Model	TRANSIT 2016.75
Category	Automobile
Language	English

Related product manuals

Ford 2016 TRANSIT

411 pages

Ford 2016 TRANSIT CONNECT

Ford 2010 Transit Connect

259 pages

Ford Transit Connect 2013

296 pages

Ford 2014 TRANSIT CONNECT

404 pages

Ford 2011 Transit Connect

295 pages

Ford 2015 TRANSIT CONNECT

428 pages

Ford TRANSIT CUSTOM 2012.75

184 pages

Ford TRANSIT 2016.75 - User Manual

Table of Contents

Ford TRANSIT 2016.75 Specifications

Related product manuals