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Forney 220 TIG AC/DC - User Manual

Forney 220 TIG AC/DC
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WWW.FORNEYIND.COM
220 TIG AC/DC WELDER
OPERATING MANUAL
FEATURES:
230V Input; 200A Output
TIG functions - High Frequency, Pulse (PPS,
% On, Base Current), AC Frequency, AC
Balance, Pre-flow, Post-flow, Crater Fill,
Ramp Up/Down, Foot Pedal or Panel
Control, Lift Arc Capable, 20 Default
Programs, 20 User Defined Programs
Stick functions - Hot Start, Arc Force
IDEAL FOR:
Automotive, Motorcycles, Stainless and
Aluminum Fabrication or Repair
INCLUDES:
Machine only
CAT# 325
REV 04.14.2017

Questions and Answers

  • D
    donaldvanceAug 3, 2025
    Why is the temperature LED indicator on my Forney 220 TIG AC/DC Welding System?
    • R
      Ryan CarterAug 3, 2025
      The temperature LED indicator might be on due to poor ventilation, high ambient temperature, or exceeding the rated duty cycle. To resolve this, improve the ventilation around your Forney Welding System. It should automatically recover once the temperature decreases.
  • G
    gstuartAug 9, 2025
    What to do if the cooling fan is not working on my Forney 220 TIG AC/DC?
    • B
      Brooke CampbellAug 9, 2025
      If the cooling fan on your Forney Welding System isn't working or is turning slowly, it could be due to a broken switch or fan, or a disconnected wire. Try the following: * Replace the switch. * Replace or repair the fan. * Check the connection.
  • A
    Andrew DurhamAug 15, 2025
    Why is the electrode holder getting hot on my Forney 220 TIG AC/DC?
    • A
      Adrienne DavisAug 15, 2025
      If the electrode holder and cable, including the polarity sockets, are getting hot on your Forney Welding System, it may be due to the electrode holder or cable being too small, a loose socket, or increased resistance. Here's how to address this: * Replace the electrode holder with one of bigger capacity. * Replace the cable with one that meets the requirements. * Remove any oxide skin and tighten the socket.
  • C
    Craig BatesAug 21, 2025
    Why is the power source tripping on my Forney Welding System?
    • P
      Paul ReedAug 21, 2025
      If the power source is tripping on your Forney Welding System, it could be due to resuming power after a long period (more than two days) or during welding. This may be caused by the main power filter's capacity charging. Try switching on the main power source. If the issue persists, contact support.
  • S
    steven03Aug 27, 2025
    How to fix the adjustment knob on Forney 220 TIG AC/DC?
    • S
      Samuel JonesAug 27, 2025
      If the adjustment knob on the front panel of your Forney Welding System isn't working, the potentiometer (current regulation) may be broken. Replace the potentiometer.

Summary

Safety Summary

Principal Safety Standards

Lists key safety standards for welding and cutting processes.

Personal Protection

Fire Prevention

High Frequency Radiation

Electric Shock

Noise

Installation

Power Source Connection

Requirements for connecting the welder to a power source.

Operation

Parameter Controls

Function Button Descriptions

Parameter Setup

TIG DC Setup

Guides through setting parameters for TIG welding in DC mode.

Default Programs

Maintenance & Servicing

Troubleshooting

Forney 220 TIG AC/DC Specifications

General IconGeneral
Output Range10-220A
AC Frequency50/60Hz
Duty Cycle60% at 200A
Weight60 lbs
Input PhaseSingle Phase
Input Voltage230V
ProcessTIG/Stick
TIG Welding Capacity1/4 in

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