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Forney Easy Weld 20P User Manual

Forney Easy Weld 20P
80 pages
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1
WWW.FORNEYIND.COM
CAT# 251
FEATURES:
Uses electrical arc drag torch technology
that allows you to move (drag) the torch
directly across the metal surface for more
precise cuts
Cutting thickness recommended up to 1/4”
(clean) and up to 3/8” (sever)
Input 120 volts; 20 amp to 15 amp circuit
(adapter included)
Max output 20 amps
Easy to use and operate
Internal air pressure regulator and dryer
Thermal overload protection
Post-flow air cooling for longer consumable
life
Internal cooling fan
CSA certified
IDEAL FOR:
Sheet Metal to Plate Cutting, Auto Body, Farm and
Ranch, HVAC, Plumbing, Do-It-Yourself
INCLUDES:
Plasma Cutting Machine, 20 Amp –15 Amp
Plug Adapter, Plasma Torch, an Additional Set of
Consumables, and Ground Cable and Clamp
20 P PLASMA CUTTER
OPERATING MANUAL
ENGLISH
REV 10.11.2017

Table of Contents

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Forney Easy Weld 20P Specifications

General IconGeneral
Input Voltage120V
Input Current20A
Output Current Range20-140A
Amperage Range20-140A
Duty Cycle30% at 90A
Weight19 lbs
Welding ProcessesStick
Wire Size0.030-0.035 inches

Summary

President's Message

Safety Summary and Standards

California Proposition 65 Warning

Product may expose users to chemicals known to cause cancer and birth defects.

Principal Safety Standards

Lists key safety standards like ANSI Z49.1 for welding and cutting.

EMF and Plasma Arc Cutting Hazards

EMF Information

Information regarding electromagnetic fields and their potential effects.

Cutting Can Cause Fire or Explosion

Hot metal and sparks can ignite nearby materials, requiring area checks.

Electric Shock Hazard

Machine Component and Environmental Hazards

Exploding Parts, Flying Sparks, and Arc Rays

Risks from internal component explosions, flying sparks, and arc rays, requiring protective gear.

Noise and Fume Exposure Risks

Hazards from noise and toxic fumes/gases, emphasizing ventilation and respiratory protection.

Operational and Interference Hazards

Plasma Arc, Thermal, and Mechanical Risks

Hazards from plasma arc, hot parts, moving components, flying metal, and overheating.

Hydrogen, Fire, Falling Unit, and Radiation Interference

Risks of hydrogen explosion, fire, falling unit, HF radiation, and arc cutting interference.

Box Contents

Installation

Machine Specifications and Site Selection

Details machine specs and guidelines for choosing a safe operating location.

Power Connection and Adapters

Instructions for connecting power, using plug adapters, and generators.

Extension Cords and Ventilation

Guidance on using extension cords and ensuring proper ventilation.

Installation Safety Warnings

Crucial safety instructions to follow before connecting the machine to power.

Understanding Your Plasma Cutting Machine

Machine Description and Setup

Overview of the cutter, unpacking, and component verification.

Layout, Controls, and Indicators

Explanation of machine components, controls, and status indicator lights.

Grounding and Air Supply Requirements

Critical instructions for proper grounding and essential air supply parameters.

Torch Consumable Parts Care

Guidelines for inspecting and replacing torch consumables for optimal performance.

Operation Procedures

Ground Clamp and Powering On

Steps for attaching the ground clamp and powering on the system.

Air Supply Quality Check

Procedure to verify the quality of the supplied air for cutting.

Duty Cycle and Thermal Protection

Understanding data plate, duty cycle, and internal thermal protection.

Cutting Techniques and Capacity

Cutting Capacity and Hand Torch Usage

Information on cutting limits and detailed steps for hand torch cutting.

Piercing With a Hand Torch

Steps and considerations for piercing metal with the plasma torch.

Maintenance and Servicing

General Maintenance Procedures

Routine checks and cleaning for the plasma cutting machine.

Periodic Maintenance Schedule

Tasks and frequency for maintaining the equipment.

Consumable Inspection and Replacement

Detailed guide for caring for torch consumables like tips and electrodes.

Troubleshooting Guide

Common Operational Issues

Identifies non-malfunction related issues like speed, consumables, and workpiece.

Problem Resolution Table

A comprehensive table mapping problems to causes and solutions.

Machine Parts Diagram & Consumables List

User Notes

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