Forney 410 User Manual

Adjust wire feed
speed ( ) and
voltage ( )
Flux-
Cored
* Face the appropriate groove
towards the inside of machine
Set drive roll
Solid
wire
Connect to input power
With contact tip
3/8” from metal,
depress trigger
completely to
initiate arc
Install wire spool
0.023” (0.6mm) - 0.035” (0.9mm) diameter
8” (200mm)
wire spool
4” (100mm)
wire spool
Feed wire and set pressure
Knob set ~2-3
marks
Remove
consumables
and depress
trigger until
wire comes out.
Replace
consumables
See chart on welder
for correct settings
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4. 5. 6.
7.
9. 10. 11.
8.
Connect MIG gun and ground clamp
QUESTIONS OR TROUBLE? Contact Forney Industries at 1-800-521-6038 customerservice@forneyind.com
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MIG QUICK START GUIDE
220 MP WELDER
ITEM# 410
Set polarity for MIG (solid wire)
or Flux-Cored
Solid wire Flux-cored
Read user manual
2.
3.
1.
Select process
Pressure knob
NOTE: If using gas:
2. Attach hose to
regulator and
regulator to
gas bottle
1. Attach gas hose
to machine
MIG Gun
Ground
Clamp
• Generator OK with continuous output >
5,000 W (120V) or 10,000 W (230V)
• Extension cord: #12 AWG (120V) or #8
AWG (230V) or larger. 25’ (8m) or shorter
extension cords recommended

Forney 410 Specifications

General

Model	410
Type	MIG Welder
Output Range	30-140A
Amperage Range	30-140A
Welding Thickness	Up to 1/4 inch
Wire Feed Speed	50-700 IPM
Processes	MIG (GMAW)
Input Voltage	120V
Electrode Size	0.035 inch

Summary

MIG Quick Start Guide

Initial Setup and Connections

Steps for reading the manual, selecting process, setting polarity, connecting cables, and installing wire spool.

Power and Wire Feed Adjustment

Connecting power, feeding wire, setting pressure, and adjusting feed speed and voltage for MIG welding.

Initiating the Arc

Instructions on how to initiate the welding arc with the contact tip and trigger.

TIG Quick Start Guide

TIG Setup and Connections

Stick Quick Start Guide

Stick Setup and Connections

Power and Amperage Settings

Stick Troubleshooting Tips

Power and Circuit Issues

Troubleshooting circuit breaker trips and low weld output for stick welding.