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Forney Easy Weld 261 User Manual

Forney Easy Weld 261
6 pages
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Adjust wire feed speed ( ) and voltage ( )
See chart on welder for correct settings
Set drive roll
Face the side marked 0.030” away from the machine
• Generator OK with continuous output > 4,000 W
• Extension cord: #12 AWG or larger; 25’ (8m) or shorter
120VAC, 20A
outlet, 30A breaker
recommended
Connect to Input Power
With contact tip 1/4” from metal, depress trigger
completely to initiate arc
Install wire spool
0.030” (0.8mm) diameter
8” (200mm)
wire spool
4” (100mm)
wire spool
Feed wire and set pressure
For proper tension align the tops of the screw and nut together
Remove consumables and depress trigger until wire
comes out. Replace consumables.
FIND FLUX-CORED WELDING TIPS AT WWW.ASKFORNEY.COM
3. 4.
5.
7. 8.
6.
QUESTIONS OR TROUBLE? Contact Forney Industries at 1-800-521-6038
customerservice@forneyind.com • askforney.com • forneyind.com
QUICK START GUIDE
140 FC-i FLUX-CORED WELDER
(DESIGNED FOR MILD STEEL WELDING ONLY)
CAT# 261
Read user manual
2.
1.
EN_v1-1
MIG Gun
Ground
Clamp
0.030”
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Forney Easy Weld 261 Specifications

General IconGeneral
ModelEasy Weld 261
TypeMIG Welder
Input Voltage120V
Amperage Range30-140A
Output Current Range30-140A
Maximum Material Thickness1/4 inch
Weight19 lbs
ProcessesMIG
Welding ThicknessUp to 1/4 inch
Wire Feed Speed50 IPM
Wire Size.030 inches
Duty Cycle90A @ 30% (MIG), 80A @ 30% (Stick), 100A @ 20% (TIG)

Summary

Quick Start Guide

Read User Manual

Instruction to consult the user manual for detailed information and guidance.

Install Wire Spool

Procedure for installing the correct wire spool, specifying diameter.

Set Drive Roll

Guidance on setting the drive roll, emphasizing correct orientation.

Feed Wire and Set Pressure

Instructions for feeding wire and adjusting tension for proper grip.

Connect to Input Power

Details on connecting the welder to a power source, including voltage and generator requirements.

Remove Consumables and Replace

Steps to remove existing consumables and then replace them after wire feed.

Adjust Wire Feed Speed and Voltage

Guidance on adjusting wire feed speed and voltage settings for welding.

Initiate Arc

Procedure for starting the welding arc by positioning the tip and pulling the trigger.

Flux-Cored Troubleshooting Tips

LED Light Status

Interpreting the status of LED lights for machine operation and potential issues.

Aluminum Welding Limitations

Clarifies that the machine is for flux-cored welding only and not for aluminum.

Circuit Breaker Tripping

Addresses issues with circuit breakers tripping or exceeding duty cycle, suggesting solutions.

Low Weld Output Issues

Diagnoses causes for low weld output or poor fusion, focusing on power input.

Spool Installation and Tension

Covers improper wire spool installation and issues related to excessive spool tension.

Drive Roll Pressure

Explains correct drive roll pressure to avoid wire slippage or damage.

Arc Start Problems

Details why the arc may not start and emphasizes trigger engagement.

Mismatched Components

Highlights issues caused by mismatched drive rolls, liners, or contact tips.

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