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Foundation FP-68KM4 User Manual

Foundation FP-68KM4
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Installation and Operation Manual
Hydronic Ceiling Cassette Fan Coil Units
FP-KM
4-pipe system
Last update: 10.04.2009

Questions and Answers:

Foundation FP-68KM4 Specifications

General IconGeneral
BrandFoundation
ModelFP-68KM4
CategoryAir Conditioner
LanguageEnglish

Summary

Installation and Operation Manual

Hydronic Ceiling Cassette Fan Coil Units

Manual for hydronic ceiling cassette fan coil units.

FP-KM Series

Specific model series covered by the manual.

4-pipe System Overview

Details regarding the 4-pipe system configuration.

Model Assignments

Model Identification and Breakdown

Explanation of model naming conventions and code breakdown.

Specifications

Technical Specification Summary

Key technical data including airflow, capacities, power, and dimensions.

Cooling Capacity Tables

Cooling Performance Data

Cooling capacity data for various models under different conditions.

Cooling Capacity Parameters

Key parameters like Twi, Qw, Pf, Tad for cooling calculations.

Heating Capacity Tables

Heating Performance Data

Heating capacity data for various models under different conditions.

Heating Capacity Parameters

Key parameters like Twi, Qw, Pf, Tad for heating calculations.

Installation Manual

Factory Supplied Accessories

List of accessories included with the fan coil unit.

Safety Considerations

Essential safety precautions for installation and servicing personnel.

Operating Limits

Defines the operational limits for power supply and water circuits.

Installation Site Selection

Site Requirements and Location Guidelines

Covers installation site criteria, rooms to avoid, positioning, and maintenance access.

Installation Method

Ceiling Panel Preparation and Bolt Installation

Steps for preparing ceiling panels and installing suspension bolts.

Support Rod Installation

Marking, Fitting Rods, and Bracket Securing

Procedure for marking, fitting suspension rods and brackets, and securing.

Leveling and Final Tightening

Instructions on temporary leveling and final tightening of nuts.

Ceiling and Drop Rod Installation

Ensuring Ceiling Levelness and Unit Insertion

Steps for level ceiling installation and safely inserting the unit.

Adjusting Unit Position and Leveling

Methods for adjusting unit position and ensuring it is level.

Drain Pipe Work

Condensate Pump and Hose Setup

Details on the condensate pump and flexible hose installation.

Drain Pipe Installation and Insulation

Instructions for installing the drain pipe with downward slope and insulation.

Water Connections

Connecting Pipes and Purge Screws

Procedure for connecting water pipes and using purge screws.

External Drain Pan Installation

Steps for installing the external drain pan flush with the fixing plate.

Inter Connecting Wiring

Wiring Recommendations and Interference Avoidance

Guidelines for wiring to avoid interference and ensure system stability.

Front Panel and Filter Maintenance

Front Panel Assembly and Filter Removal

Steps for front panel assembly and air filter removal/cleaning.

Preliminary Checks and Maintenance

Start-Up Readiness Checks

Essential checks before starting up the fan coil unit.

General Maintenance and Shut-Down Procedures

Safety, filter maintenance, and unit shut-down guidelines.

Extra Maintenance Procedures

Details on accessing components and performing advanced maintenance.

Fresh Air Renewal and Branch Ducting

Ducting Installation and Connection Points

Instructions for installing ductwork and identifying connection openings.

Branch Duct Dimensions

Model-Specific Duct Dimensions

Table detailing branch duct dimensions (L x S) for different models.

Branch Duct and Fresh Air Duct Installation

Ducting Connection Diagrams and Specifications

Illustrations and specs for connecting ductwork and air openings.

Branch Duct and Fresh Air Duct Positions

Locating, Preparing, and Connecting Duct Openings

Steps to find, prepare, and connect flanges to duct openings.

Dimensional Drawings

FP-68-80KM4 Unit Dimensions

Detailed dimensional drawing for FP-68-80KM4 models.

FP-85-102-136KM4 Unit Dimensions

Detailed dimensional drawing for FP-85-102-136KM4 models.

FP-170-204-238KM4 Unit Dimensions

Detailed dimensional drawing for FP-170-204-238KM4 models.

Exploded Views and Parts Lists

FP-68-80KM4 Component Identification

Detailed list and diagram of components for FP-68-80KM4 models.

FP-85-102-136KM4 Component Identification

Detailed list and diagram of components for FP-85-102-136KM4 models.

FP-170-204-238KM4 Component Identification

Detailed list and diagram of components for FP-170-204-238KM4 models.

Remote Controller Operation

Remote Controller Buttons and Display Functions

Explanation of remote controller buttons, LCD display, and operating modes.

Operating Modes and Functions

Details on using Sleep, Mode, Fan Speed, and Timer functions.

Wired Wall Pad Control

Wall Pad Interface and Master-Slave Configuration

Overview of wall pad controls and instructions for setting up master/slave units.

Controls Specification Overview

Abbreviations, System Operation, and Computer Management

Defines terms, system operation, and computer control integration.

Mode Operation Details

Cool Mode Operation Details

Explains cooling activation, termination, parameters, and coil protection.

Heat Mode Operation Details

Explains heating activation, termination, parameters, and coil protection.

Dehumidification and Auto Modes

Describes operation for dehumidification and automatic mode selection.

Mode-Specific Operations

Heat Mode Specifics

Details on heat mode activation, termination, pre-heat, post-heat, and coil protection.

Auto Fan Speed Control

Fan Speed Diagrams for Cool and Heat Modes

Diagrams illustrating auto fan speed adjustment based on room temperature.

Unit Controls and Functions

Swing, Buzzer, Auto Restart, Manual Operation

Covers louver control, buzzer notifications, auto restart, and manual operation buttons.

Drain Pump and Float Switch Operation

Detailed explanation of drain pump and float switch behavior in various conditions.

LED Indicator Lights

LED Status Indicators

Description of LED lights indicating speed, modes, protections, and malfunctions.

Wiring Diagrams

FP-68-80 KM4 Wiring Diagram and Legend

Electrical wiring diagram for FP-68-80 KM4 units and its legend.

FP-85-102-136-170-204-238 KM4 Wiring Diagram and Legend

Electrical wiring diagram for other KM4 units and its legend.

Master and Slave Connection Wiring

Wiring Diagrams for Multi-Unit Systems

Diagrams showing wiring for master-slave configurations and component connections.

Solenoid Valve (Optional)

Solenoid Valve Technical Data and Performance Chart

Specifications and performance chart for the optional solenoid valve.

Solenoid Valve Installation

Water Connections and Quality Requirements

Details on connecting solenoid valves and required water quality.

Troubleshooting Guide

Common Malfunctions and Solutions

Common issues like no start-up, insufficient output, and noise, with causes and actions.

Appendix 1: Control via Computer

Computer Control System Setup and Features

Overview of connecting units to a computer system and centralizer features.

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