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Engine identification details including serial number, type, and barcode.
Explanation of the production technical code for engine identification and characteristics.
Diagrams illustrating engine views (left, lateral, front, and rear) with labeled components.
Technical specifications including cycle, supply, bore, stroke, power, and torque data.
Explanation of the Common Rail fuel system, including high-pressure pump and injectors.
Details on engine lubrication via gear pump, heat exchanger, and oil filter.
Description of the engine cooling system, its components, and operational flow.
Explanation of the turbocharging system, covering air filter, turbocharger, and intercooler functions.
Diagram identifying key electrical components: alternator, ECU, sensors, and injectors.
Engine side wiring diagrams detailing connections for EDC connector, sensors, and injectors.
Detailed pinout table for the EDC 17 ECU connector, listing signals and ECU pin assignments.
Description of the CRIN 3-22 electro-injector operation, including start and end of injection phases.
Details on the rail pressure sensor, its function, specifications, and ECU pin connections.
Procedures for routine checks: engine oil level, coolant level, visual inspection, air filter.
Steps for removing and refitting the turbocharger, including pipe and gasket replacement.
Steps for removing and refitting the engine control unit, including bracket and pipe disconnection.
Procedures for removing and refitting the cylinder head, including engine cable and pipe disconnections.
Steps for removing the crankshaft using a lifting tool.
Instructions for cleaning and inspecting the crankcase for cracks and checking cylinder liner conditions.
Diagrams and data for measuring main journals and crankpins of the crankshaft.
Instructions for measuring main journals using a micrometer for clearance determination.
Tables and guidance for selecting main half-bearings based on thickness and tolerance classes.
Instructions for overhauling the connecting rod and piston assembly, including piston inspection.
General procedure for cylinder head overhaul, including hydraulic tightness checks and plug replacement.
Procedure to check cylinder head planarity using a rule and feeler gauge, with material removal limits.
Main operations for timing system assembly, including gear bushing replacement and camshaft timing.
How to check cam lift and camshaft pin alignment using dial gauges and specific tools.
General instructions for engine assembly, including securing crankcase and components.
Instructions for lubricating and fitting the crankshaft using a lifting tool.
Detailed diagrams showing the sequence and steps for tightening lower crankcase fixing screws.
Procedure for assembling connecting rod-piston assemblies into cylinder liners, including lubrication and orientation.
Steps for assembling the cylinder head onto the crankcase, including gasket and screw tightening.
Steps for fitting the turbocharger with a new gasket and tightening screws and nuts.
Steps for fitting the camshaft with reference marks, lubricating seal ring, and tightening screws.
Procedures for checking and adjusting phonic wheel timing using specific tools and flywheel marks.
Steps for positioning the bracket and fitting the high pressure pump, including screw tightening.
Procedure for adjusting intake and exhaust rocker arm clearance carefully, following specific sequences.
Comprehensive list of specialized tools with their numbers and names for engine maintenance.
General safety regulations covering standard precautions, accident prevention, and during maintenance.
Precautions for work environment, first-aid, fire safety, and general operational rules.
Safety guidelines regarding clothing, protective gear, handling fluids, and electrical safety.
Engine identification details including serial number, type, and barcode.
Explanation of the production technical code for engine identification and characteristics.
Diagrams illustrating engine views (left, lateral, front, and rear) with labeled components.
Technical specifications including cycle, supply, bore, stroke, power, and torque data.
Explanation of the Common Rail fuel system, including high-pressure pump and injectors.
Details on engine lubrication via gear pump, heat exchanger, and oil filter.
Description of the engine cooling system, its components, and operational flow.
Explanation of the turbocharging system, covering air filter, turbocharger, and intercooler functions.
Diagram identifying key electrical components: alternator, ECU, sensors, and injectors.
Engine side wiring diagrams detailing connections for EDC connector, sensors, and injectors.
Detailed pinout table for the EDC 17 ECU connector, listing signals and ECU pin assignments.
Description of the CRIN 3-22 electro-injector operation, including start and end of injection phases.
Details on the rail pressure sensor, its function, specifications, and ECU pin connections.
Procedures for routine checks: engine oil level, coolant level, visual inspection, air filter.
Steps for removing and refitting the turbocharger, including pipe and gasket replacement.
Steps for removing and refitting the engine control unit, including bracket and pipe disconnection.
Procedures for removing and refitting the cylinder head, including engine cable and pipe disconnections.
Steps for removing the crankshaft using a lifting tool.
Instructions for cleaning and inspecting the crankcase for cracks and checking cylinder liner conditions.
Diagrams and data for measuring main journals and crankpins of the crankshaft.
Instructions for measuring main journals using a micrometer for clearance determination.
Tables and guidance for selecting main half-bearings based on thickness and tolerance classes.
Instructions for overhauling the connecting rod and piston assembly, including piston inspection.
General procedure for cylinder head overhaul, including hydraulic tightness checks and plug replacement.
Procedure to check cylinder head planarity using a rule and feeler gauge, with material removal limits.
Main operations for timing system assembly, including gear bushing replacement and camshaft timing.
How to check cam lift and camshaft pin alignment using dial gauges and specific tools.
General instructions for engine assembly, including securing crankcase and components.
Instructions for lubricating and fitting the crankshaft using a lifting tool.
Detailed diagrams showing the sequence and steps for tightening lower crankcase fixing screws.
Procedure for assembling connecting rod-piston assemblies into cylinder liners, including lubrication and orientation.
Steps for assembling the cylinder head onto the crankcase, including gasket and screw tightening.
Steps for fitting the turbocharger with a new gasket and tightening screws and nuts.
Steps for fitting the camshaft with reference marks, lubricating seal ring, and tightening screws.
Procedures for checking and adjusting phonic wheel timing using specific tools and flywheel marks.
Steps for positioning the bracket and fitting the high pressure pump, including screw tightening.
Procedure for adjusting intake and exhaust rocker arm clearance carefully, following specific sequences.
Comprehensive list of specialized tools with their numbers and names for engine maintenance.
General safety regulations covering standard precautions, accident prevention, and during maintenance.
Precautions for work environment, first-aid, fire safety, and general operational rules.
Safety guidelines regarding clothing, protective gear, handling fluids, and electrical safety.
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