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Cascadia CA125SLP
freightliner Cascadia CA125SLP User Manual
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CASCADIA
Part Number STI 478
Publication Number STI-478-6
2
Table of Contents
Cascadia Maintenance Manual
2
Environmental Concerns and Recommendations
3
Descriptions of Service Publications
4
Page Description
6
Maintenance Manual Contents
7
Table of Contents
8
General Information
8
Index, Alphabetical
8
Types of Service
9
Determining Scheduled Maintenance Intervals
9
Service Schedule Table
10
General Information
10
Vehicle Maintenance Schedule Table
12
Vehicle Maintenance Schedule Table
15
Initial Maintenance (IM) Operations
16
M1 Maintenance Interval Operations
17
M2 Maintenance Interval Operations
18
M3 Maintenance Interval Operations
20
Maintenance Operation Sets Table
21
Recommendations for Replacement Parts
24
Tampering with Noise Controls Is Prohibited
24
Maintenance Instructions
24
Noise Emission Controls Maintenance
24
Verification of Inspections Log
25
Air Intake
26
Air Cleaner Inspection
27
Manual-Reset Air Restriction Indicator, Go/No-Go
27
Manual-Reset Air Restriction Indicator, Graduated
27
Air Cleaner Assembly
28
Mounting Isolator
28
Air Compressor
29
Air Compressor Inspection
30
Safety Precautions
30
Alternators and Starters
31
Alternator, Battery, and Starter Connections Check
32
Engine Cooling/Radiator
33
Pressure Relief Cap Check
34
Radiator Pressure-Flushing and Coolant Change
34
Coolant Drain Plug Location
35
T-Bolt Type Hose Clamp
35
Borg Warner (Kysor) K26RA Fan Clutch
36
Breeze Constant-Torque Hose Clamp Installation
36
Fan Clutch Check (Noise
36
Horton Drivemaster Fan Clutch
36
Horton Drivemaster Air Solenoid Valve
37
Horton Drivemaster Solenoid Valve Air Filter
37
Checking for Air Leaks (Horton Drivemaster)
38
Clutch
39
Clutch Release Bearing Lubrication
40
Fluid Level Check, Hydraulic Clutch Control
40
Typical Clutch Inspection Plate
40
Typical Release Bearing Grease Fitting
40
Fluid Change, Hydraulic Clutch Control
41
Pressure Bleeding
41
Reservoir, Hydraulic Clutch Control
41
Manual Bleeding
42
Slave Cylinder, Hydraulic Clutch Control
42
Clutch Replacement, Detroit Automated Transmissions
43
Transmission
44
Drain and Fill Plugs, Detroit Automated Transmissions
45
Oil Pump Screen, Detroit Automated Transmissions
45
Transmission Fluid Change and Magnetic Plug Cleaning
45
Checking Transmission Fluid Level
46
Detroit Automated Transmission Fluid Level Inspection
46
Detroit Transmission Lubricant
46
Detroit Transmission Lubricant Capacities
46
Detroit Automated Transmission Air Filter Replacement
47
Detroit Transmission Air Filter (Typical Installation)
47
Eaton Fuller Transmission Fluid Change and Magnetic Plug Cleaning
47
Isolated Transmission Reserve Air Tank (Typical Installation)
47
Eaton Approved Manual and Automated Transmission Lubricants
48
Eaton Fuller Transmission Lubricant Capacities
48
Checking at the Fill Plug
49
Checking with the Sight Glass
49
Eaton Fuller Transmission Fluid Level Inspection
49
Air Filter/Regulator Location
50
Eaton Fuller Manual Transmission Air Filter/ Regulator Check
50
Eaton Fuller Transmission with a Sight Glass
50
Transmission Fluid Level Sight Glass
50
Eaton Fuller Transmission Air Filter/Regulator Components
51
Frame and Frame Components
52
Fifth Wheel Inspection
53
Holland FWS1 Fifth Wheel
53
Lever Bar and Release Handle Alignment
53
Safety Precautions
53
Fontaine
54
Holland Fifth Wheel Properly Closed
54
Holland FW35
54
Fontaine Fifth Wheel
55
Bracket Pin Bolt Locking Tabs
56
Jost
56
Jost Fifth Wheel
57
Jost Fifth Wheel Adjustment
57
Fifth Wheel Lubrication
58
Holland FWS1
58
Holland FW35 Fifth Wheel, Grease Lubrication
59
Holland FW35 Fifth Wheel, Oil Lubrication
59
Fairing Bumper Wear Check
60
Frame Fastener Torque Check
60
Bumper Location
61
Suspension
62
Freightliner Airliner Rear Suspension Check
63
Front and Rear Suspension Shock Absorber Check
63
Front Suspension Check
63
Suspension Inspection
63
Barksdale Height-Control Valve Installation (Side View) (Typical)
64
Suspension Height Checking
64
Suspension U-Bolt Torque Check
65
Lubrication of Front Suspensions with Grease Fittings
67
Spring U-Bolt High Nut Torque Values
67
Tightening Pattern for U-Bolt High Nuts
67
Front Axle
68
Detroit Axles
69
Knuckle Pin Lubrication
69
Meritor Axles
69
Tie Rod Inspection
69
All-Axle Alignment Check
70
Grease Fitting and Boot (Detroit Axle Shown)
70
Tie Rod Lubrication
70
Tie-Rod End Adjustment
70
Centering the Rack and Pinion Steering Gear
71
Trammel Bar Positioning
71
Wheel Toe-In (Overhead View)
71
Setting Trammel Bar Pointers
72
Rear Axle
73
All Axle Models
74
Axle Lubricant and Filter Change, and Magnetic Strainer Cleaning
74
Detroit Tandem Axle (Forward Axle Shown)
74
Axle Lubricant Level Inspection
75
Detroit Drive Axle Lubricants
75
Detroit Rear Axle Lubricant Capacity
75
Meritor Axle Oil Filter Removal
76
Meritor Drive Axle Recommended Lubricant
76
Dana Spicer
77
Meritor Drive Axle Lubricant Capacities
77
Axle Housing Drain and Fill Plugs
78
Dana Spicer Drive Axle Lubricant Capacities
78
Dana Spicer Drive Axle Recommended Lubricant
78
Dana Spicer Tandem Drive Axle Magnetic Strainer
78
Two-Speed Axles with Shift Unit Dana Spicer and Meritor
79
Axle Breather and Axle Lubricant Level Inspection
80
Detroit
80
Meritor
80
Dana Spicer Axle Housing Breather
81
Meritor Axle Housing Breathers
81
Wheels and Tires
83
Disc Wheel Fastener Torque
84
Tire Check
84
Wheel Nut Check
84
Wheel Nut Tightening Sequence
84
Driveline
85
Arvin Meritor RPL Series U-Joint
86
Arvin Meritor U-Joint Fasteners for Bearing Caps
86
Driveline Inspection
86
Components of a Basic Driveline
87
Driveline Lubrication
88
Slip Joint and U-Joint Lubrication
88
Slip Joint Spline Wear Checking
88
Universal Joint Lubrication
88
Slip Joint Spline Lubrication
89
Brakes
90
Air Brake System Valve Inspection
91
Bendix Air Dryer Desiccant Replacement
91
AD–9 Air Dryer (Exploded View)
92
AD–9 End Cover to Housing Torque Pattern
93
Ad–Ip
93
AD-9Si and AD–IS
94
Air Dryer Inspection
94
Desiccant Cartridge Replacement
94
Alcohol Evaporator Cleaning and Inspection
95
End Cover Terminals Location
95
Freeze Season Reactivation
95
Off Season
95
Brake Component Inspection
96
Brake Inspection
96
Parking Brake Operational Check
96
Brake Chamber Stroke Specifications
97
Haldex Slack Adjuster Lubrication
98
Meritor Camshaft Bracket Lubrication
98
Bendix E-6 Foot Control Valve Inspection and Lubrication
99
Camshaft Bracket Lubrication
99
Meritor Slack Adjuster Lubrication
99
Brake Pedal and Valve Assembly
100
Meritor Automatic Slack Adjuster
100
WABCO System Saver Air Dryer Desiccant Cartridge Replacement
100
Actuator Stroke–Standard Stroke
101
In Service Inspection
101
Versajust Slack Adjuster Inspection and Lubrication
101
Actuator Stroke–Long Stroke
102
Steering
103
Drag Link Inspection
104
Power Steering Fluid and Filter Changing
104
Power Steering Reservoir
104
Safety Precautions
104
Drag Link Lubrication
105
Power Steering Fluid Level Inspection
105
Power Steering Gear Lubrication
105
Drag Link
106
Rack and Pinion Steering Gear Inspection
106
Steering Gear Lubrication
106
Rack and Pinion Steering System
107
Apply Terostat to Large End of Bellows
108
Bellows Replacement, Rack and Pinion Steering Gear
108
Oetiker Clamp Alignment
109
Terostat MS 939 Sealant Application
109
Oetiker Clamp Ear Width
110
Oetiker Clamp Installation
110
Oetiker Clamp Tool, P/N 14100037 or 14100082
110
Rack and Pinion Pointer Alignment
111
Fuel
112
Alliance/Racor
113
Davco Fuel Pro 382 and 482
113
Fuel Filter Replacement
113
Fuel/Water Separator Element Checking and Replacement
113
Safety Precautions
113
DAVCO Collar Wrench
114
DAVCO Fuel/Water Separator (Fuel Pro 382 Shown)
114
Alliance Fuel/Water Separator
114
Emergency Temporary Filter Replacement, Fuel Pro 382
115
DAVCO Fuel Pro 382
115
DAVCO Fuel Pro 482
116
Fuel Tank Band-Nut Tightening
117
LNG Fuel System Inspecting
117
Fuel Tank and Shroud Inspecting
117
Fuel Level Sender Component Inspecting
118
LNG Tank Plumbing Components
118
Plumbing Components Inspecting
118
Vaporizer Inspecting
119
LNG Vacuum Integrity Testing
119
Vacuum Integrity Test Results
119
CNG Fuel System Inspecting
120
Fuel Cylinder Storage Box Mounting Bracket (Passenger Side Shown)
121
CNG High-Pressure Fuel Filter Element Replacing
121
CNG Fuel Cylinder Inspecting
121
Fuel Cylinder Mounting Bracket (Frame-Rail Mounted Tank)
122
CNG Fuel Panel (Back-Of-Cab Box Only)
123
CNG Fuel Panel (Frame-Rail Mounted Tank)
123
Exhaust
124
Exhaust System Inspection (Noise Emission Control)
125
EPA10 and Newer Exhaust System
125
Definitions of Aftertreatment (ATS) Terms
125
Inspection
125
Definitions of ATS Terms
126
EPA07 Exhaust System
126
Diesel Exhaust Fluid (DEF) Filter Replacement
126
One-Box ATS Sensor Locations
127
2V2 Two-Box ATS Sensor Locations
128
2HV Two-Box ATS Sensor Locations
129
Pre-EPA07 Exhaust System
129
Typical EPA07 Aftertreatment Device
130
CAT EPA07 Exhaust Installation with CGI Bellows
130
V-Band Coupling and Flex Hose
131
Exhaust Elbow Isolator
131
CAT CGI Bellows Replacement
131
Donaldson Sealclamp Wide-Band Exhaust Clamp
131
Measuring the Pipe Gap (Typical)
132
Aft Facing Slip Clamp Installation
132
CGI Bellows Installation
132
Forward Facing Slip Clamp Installation
133
Electrical, Instruments, and Controls
134
Trailer Cable Inspection and Cleaning
135
Cab
136
Baggage Door, Sleeper Access Door Release Cable and Latch Lubrication
137
Mirror Folding Check
137
Aerodynamic Component Inspection
137
Cab Shock Absorber Bracket Torque Check
137
Baggage Door and Sleeper Access Door Release Handles
138
Baggage Door Latch
138
Heater and Air Conditioner
139
Preliminary Checks
140
Compressor Drive-Plate Clutch Clearance
140
Air Filter Replacement
140
Air Conditioner Inspection
140
Cab Fresh-Air Filter Replacement
141
Intake Screen
141
Disengaging the Lock
141
Cab Recirculation-Air Filter Replacement
141
Removing the Cab Filter
142
Cab Recirculation Air Filter (Shown out of the Vehicle for Clarity)
142
Panels
142
Sleeper Air Filter Replacement
143
Sleeper HVAC Access Panel, 60- and 72-Inch Sleepers
143
Sleeper HVAC Access Panel, 48-Inch Sleeper
143
Parksmart Air Filter Replacement
143
Removing the Filter, 48-Inch Sleeper
144
Parksmart Inspection
144
Espar Heater Operational Check
144
Drain Tube Inspection
144
Drain Tube Inspection (Pre-July 2011)
145
Drain Tube Inspection (from July 2011)
145
Condenser Cleaning
145
External A/C Condenser Inspection and Cleaning
145
Hood, Grille, and Cab Fenders
146
Hood Rear Support Lubrication
147
4
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freightliner Cascadia CA125SLP Specifications
General
Brand
freightliner
Model
Cascadia CA125SLP
Category
Trucks
Language
English
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