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Frick RWF 316 User Manual

Frick RWF 316
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Installation - Operation - Maintenance
ROTARY SCREW COMPRESSOR UNITS
ALL REFRIGERANTS
MODELS
100 through 480
THIS MANUAL CONTAINS RIGGING, ASSEMBLY, START-UP, AND
MAINTENANCE INSTRUCTIONS. READ THOROUGHLY BEFORE
BEGINNING INSTALLATION. FAILURE TO FOLLOW THESE IN-
STRUCTIONS COULD RESULT IN DAMAGE OR IMPROPER OPERA-
TION OF THE UNIT.
S70-600 IOM/MAY 2001
File: SERVICE MANUAL - Section 70
Replaces: S70-600 IOM/MAR 2000
Dist: 3, 3a, 3b, 3c
RWF

Table of Contents

Questions and Answers:

Frick RWF 316 Specifications

General IconGeneral
BrandFrick
ModelRWF 316
CategoryAir Compressor
LanguageEnglish

Summary

Installation, Operation, and Maintenance

Safety Precaution Definitions

Foundation and Installation Requirements

Motor and Compressor Rotation Checks

Thermosyphon Oil Cooler System

Liquid Injection Oil Cooling System

Details the optional liquid injection oil cooling system.

Economizer System Operation

Economizer - High Stage Operation

Explains the function and operation of the optional high-stage economizer.

Electrical System Overview

Motor Starter Package Details

Details on the motor starter package and its components.

Electrical System Components and Configuration

Operation and Start-Up Procedures

Compressor Lubrication System Functions

Explains the functions of the compressor lubrication system.

Cold Start and Demand Pump Systems

Cold Start System Operation

Details the operation of the special cold start discharge check valve.

Demand Pump Oil System

Explains the demand pump oil system for lubrication.

Compressor Oil Separation System

Describes the function of the oil separation system.

Compressor Hydraulic System Controls

Volumizer Volume Ratio Control

How the Volumizer system controls volume ratio.

Compressor Oil Cooling Systems

Single and Dual-Port Liquid Injection

Details the single and dual-port liquid injection oil cooling systems.

Liquid Injection Adjustment Procedure

Step-by-step guide for adjusting the liquid injection system.

Initial Start-Up Procedures

Initial Start-Up Procedure Details

Detailed steps for the initial start-up of the compressor unit.

Normal Start-Up and Restart Procedures

Standard start-up and restart procedures after power interruption.

General Maintenance Information

Normal Maintenance Operations and Safety

Essential safety precautions for performing maintenance.

General Maintenance Practices

Critical areas for ensuring good compressor operation and longevity.

Compressor Shutdown and Start-Up Procedure

Procedure for seasonal or prolonged unit shutdowns.

Replacing Compressor Unit Components

Oil Filter (OF-1) Replacement Procedure

Procedure for changing the main oil filter element.

Strainer and Coalescer Filter Maintenance

Changing Compressor Oil Procedure

Procedure for changing the compressor oil and related filters.

Demand Pump System Maintenance

Demand Pump Disassembly Steps

Step-by-step instructions for disassembling the demand pump.

Demand Pump Troubleshooting

Recommended Maintenance Program

Operating Log and Maintenance Schedule

Troubleshooting Guide and Pressure Transducer Testing

Abnormal Operation Analysis and Correction

Four logical steps for analyzing and correcting operational issues.

Pressure Transducer Replacement

Potentiometer and Transmitter Adjustments

Volumizer and Oil Level Transmitter Replacement

Troubleshooting Compressor and Oil Separation Systems

Troubleshooting Hydraulic and Oil Cooling Systems

Troubleshooting the Demand Pump System

Motor and Compressor Replacement

P & I Diagram

P & I Diagrams: Liquid Injection Systems

Wiring Harness: External Transducers

Wiring Harness: AC to Heaters and Valves

Wiring Harness: Internal Analog Board and Conduit

Proper Installation of Electronic Equipment

Grounding and Wiring Practices

Grounding Practices for Controls

Importance and methods of proper grounding for electronic controls.

Electronic Equipment Installation Precautions

Screw Compressor Operating Log Sheet

RWF Compressor Prestart Checklist

Safety Setpoints and Drive Train Alignment

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