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Frick RWB II User Manual

Frick RWB II
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Installation - Operation - Maintenance
ROTARY SCREW COMPRESSOR UNITS
ALL REFRIGERANTS
MODELS
60 through 480
THIS MANUAL CONTAINS RIGGING, ASSEMBLY, START-UP, AND
MAINTENANCE INSTRUCTIONS. READ THOROUGHLY BE FORE BE-
GINNING INSTALLATION. FAILURE TO FOLLOW THESE IN STRUC -
TIONS COULD RESULT IN DAMAGE OR IM PROP ER OP ER A TION
OF THE UNIT.
S70-200 IOM/OCT 2004
File: SERVICE MANUAL - Section 70
Replaces: S70-200 IOM/AUG 2001
Dist: 3, 3a, 3b, 3c

Table of Contents

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Questions and Answers:

Frick RWB II Specifications

General IconGeneral
BrandFrick
ModelRWB II
CategoryAir Compressor
LanguageEnglish

Summary

GENERAL INFORMATION

COMPRESSOR and UNIT IDENTIFICATION

Identifies compressor and unit models, serial numbers, and Frick sales order numbers.

FOUNDATION

RIGGING and HANDLING

Guidelines for safely moving and handling the compressor package.

COMPRESSOR/MOTOR COUPLINGS INSTALLATION

COUPLING ALIGNMENT PROCEDURE

ANGULAR ALIGNMENT

Procedure for checking and correcting angular shaft misalignment using dial indicators.

PARALLEL ALIGNMENT

Procedure for checking and correcting parallel shaft misalignment using dial indicators.

HOT ALIGNMENT OF COMPRESSOR/MOTOR

COMPRESSOR UNIT OIL

OIL CHARGE

Information on the correct type and quantity of oil for charging the compressor unit.

THERMOSYPHON OIL COOLING

LIQUID INJECTION OIL COOLING (OPTIONAL)

ECONOMIZER - HIGH STAGE (OPTIONAL)

ECONOMIZER LOAD BALANCING

ELECTRICAL

VOLTAGE SOURCE

Importance of selecting a clean, isolated voltage source for electronic controls.

OPERATION and START-UP INSTRUCTIONS

TDSH COMPRESSOR

Overview of the TDSH compressor features and design.

COMPRESSOR ROTATION

Warning regarding correct compressor rotation direction to prevent bearing damage.

COMPRESSOR LUBRICATION SYSTEM

Functions of the compressor lubrication system, including bearing lubrication and cooling.

COLD-START SYSTEM

Explanation of the cold-start discharge check valve for initial lubrication.

DEMAND PUMP OIL SYSTEM

COMPRESSOR OIL SEPARATION SYSTEM

COMPRESSOR HYDRAULIC SYSTEM

Compressor Loading

Mechanism by which the compressor loads via the hydraulic system.

VOLUMIZER® VOLUME RATIO CONTROL

Control of the compressor's volume ratio (Vi) via the hydraulic system.

COMPRESSOR OIL COOLING SYSTEMS

LIQUID INJECTION ADJUSTMENT PROCEDURE

QUANTUMTM EZ-COOLTMTM LIQUID INJECTION ADJUSTMENT PROCEDURE

LOW AMBIENT OPERATION

INITIAL START-UP

INITIAL START-UP PROCEDURE

NORMAL START-UP PROCEDURE

GENERAL MAINTENANCE

COMPRESSOR SHUTDOWN and START-UP

GENERAL INSTRUCTIONS FOR REPLACING COMPRESSOR UNIT COMPONENTS.

OIL FILTER (OF-1) MAIN SINGLE/DUAL

COALESCER FILTER ELEMENT(S)

CHANGING OIL

DEMAND PUMP DISASSEMBLY

TROUBLESHOOTING THE DEMAND PUMP

PREVENTATIVE MAINTENANCE

RECOMMENDED MAINTENANCE PROGRAM

VIBRATION ANALYSIS

OIL QUALITY and ANALYSIS

LUBRICATION SCHEDULE / INSTRUCTIONS

MAINTENANCE SCHEDULE

TROUBLESHOOTING GUIDE

ABNORMAL OPERATION ANALYSIS and CORRECTION

PRESSURE TRANSDUCERS - TESTING

PRESSURE TRANSDUCERS - REPLACEMENT

SV POSITION POTENTIOMETER REPLACEMENT AND ADJUSTMENT

VOLUMIZER® POTENTIOMETER REPLACEMENT AND ADJUSTMENT

OIL LEVEL TRANSMITTER REPLACEMENT

TROUBLESHOOTING THE RWB II COMPRESSOR

TROUBLESHOOTING THE OIL SEPARATION SYSTEM

Diagnosing and correcting issues related to the oil separation system.

TROUBLESHOOTING THE HYDRAULIC SYSTEM

Diagnosing and correcting issues with the compressor's hydraulic system.

TROUBLESHOOTING THE LIQUID INJECTION OIL COOLING SYSTEM

Diagnosing and correcting issues with the liquid injection oil cooling system.

TROUBLESHOOTING THE DEMAND PUMP SYSTEM

Diagnosing and correcting issues related to the demand pump system.

THERMAL EXPANSION VALVES

JORDAN TEMPERATURE REGULATOR VALVE

SHUTDOWN DUE TO IMPROPER OIL PRESSURE (HIGH STAGE and BOOSTER)

PROPER INSTALLATION OF ELECTRONIC EQUIPMENT IN AN INDUSTRIAL ENVIRONMENT

VOLTAGE SOURCE

Importance of selecting a clean, isolated voltage source for electronic controls.

GROUNDING

WIRING PRACTICES

COMPRESSOR PRESTART CHECKLIST

START-UP REPORT

Adjustable Safety Setpoints

Drive Train Alignment

RECOMMENDED SPARE PARTS - CURRENT DESIGN

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