EasyManua.ls Logo

Frick HPS 2709 - User Manual

Frick HPS 2709
32 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
This manual contains installation, operation, and maintenance
instructions. Read thoroughly before beginning installation. Failure
to follow these instructions may result in personal injury or death,
damage to the unit, or incorrect operation.
Rotary Screw Compressor
HPS 2709 and 2712
HPS 4009 and 4012
Check www.FrickCold.com for the latest version of this publication.
Form 070.750-IOM2 (JUN 2022)
Installation – Operation – Maintenance
File: Service Manual – Section 070
Replaces: 070.750-IOM2 (JAN 2021)
Dist: 3, 3a, 3b, 3c

Table of Contents

Other manuals for Frick HPS 2709

Question and Answer IconNeed help?

Do you have a question about the Frick HPS 2709 and is the answer not in the manual?

Summary

General Information

Introduction to Manual

Outlines the manual's scope for HPS 273/407 compressor installation, operation, and maintenance.

Qualified Repair Personnel

Stresses that only trained Frick mechanics should perform compressor repairs.

Application & System Design

Advises on correct compressor application and system design for optimal performance and satisfaction.

Design Limitations

Specifies operational pressure/temperature limits; notes special requirements for sour gas applications.

Delivery Inspection Guidelines

Provides instructions for inspecting delivered units for damage and verifying contents against shipping lists.

Standard Bare Compressor Components

Lists components typically included with a standard bare compressor unit.

Transit Damage Claim Procedure

Details the process for filing transit damage claims, requiring immediate inspection by the carrier's agent.

Compressor Identification Plate

Explains how to locate the identification plate for inquiries and ordering parts, noting required information.

Long-Term Storage

Storage Requirements and Warranty

Outlines requirements for storage longer than six months and potential warranty voiding.

Compressor Storage Preparation

Details steps for preparing the compressor for storage to prevent deterioration and maintain warranty.

Compressor Description & Maintenance

Maintaining Compressor in Storage

Steps to maintain the compressor's condition during periods of storage.

HPS 273;407 Compressor Features

Describes the design, features, and capabilities of HPS 273 and 407 rotary screw compressors.

Rotation Direction Warning

Warns against operating the compressor in reverse rotation, which can cause severe damage.

Lubrication System Functions

Explains the essential functions of the compressor's lubrication system.

Compressor Operational Systems

Volumizer Variable Volume Ratio Control

Explains the method of varying the internal Vi to match system pressure ratios for efficiency.

Stepless Capacity Control Mechanism

Describes the slide valve operation for modulating compressor capacity from 100% down to 20%.

Optional Oil Pump Usage

Details when an optional oil pump is necessary for low differential pressure applications.

Balance Piston Oil Regulation

Explains the balance piston assembly's role in counteracting rotor thrust loads for bearing life.

Construction Details

Housing, Rotors, and Bearings

Details the construction materials for housing, rotors, and bearing types used in HPS compressors.

Shaft Seal and Motor Mount

Describes the shaft seal design and the foot-mounted motor options available.

Design Limits and Oil Flow

Covers design limits, pressure limitations, and oil flow regulations based on speed and Vi.

Installation Procedures

Outline Dimensions and Drawings

Directs users to outline drawings for dimensions and connection information.

Holding Charge and Storage Guidance

Provides instructions for handling the nitrogen charge during shipping and short-term storage.

Rigging and Lifting Safety

Guidelines for safely rigging and lifting the compressor using its designated lifting rings.

Foundation and Coupling Requirements

Foundation and Base Requirements

Discusses the need for a solid foundation to dampen vibrations and support compressor weight.

Motor Mounting and Alignment

Steps for mounting the motor and ensuring proper shaft alignment for the coupling.

Compressor;Motor Coupling Specs

Explains the need for a flexible coupling suitable for variable speed and proper alignment.

System Connections and Alignment

Coupling Alignment Checks

Critical steps for aligning the coupling for shaft seal and bearing life, including hot alignment checks.

Customer Connection Ports

Details the ports for piping, including balance piston, shaft seal, and oil injection connections.

Oil System Components

Oil Filters and Specifications

Information on approved oil filters, specifications, and cleanliness requirements.

Oil Cooling Requirements

Explains the need for oil cooling to control temperature and viscosity, with application examples.

System Testing and Hydraulic System

Dehydration;Evacuation Test

Procedure for testing system vacuum levels to identify and repair leaks.

Compressor Hydraulic System Operation

Describes how the hydraulic system actuates slide valve/stop for capacity and Vi control.

Electrical Installation Connection

Specifies the single electrical connection for the solenoid-operated capacity control valve.

Operation

Pre-Startup Procedures

Emphasizes completing prestart checks and readiness for initial compressor start-up.

Calibrating Linear Transmitters

Critical step to calibrate transmitters for slide valve and slide stop position measurement.

Initial Start-Up Procedure

Steps and considerations for the first start-up of the compressor unit.

Normal Start-Up;Shutdown Procedures

Outlines standard procedures for starting, stopping, and handling standstill periods.

Maintenance

General Maintenance Safety

Safety precautions to take before performing any maintenance or service on the unit.

Key Maintenance Practices

Highlights keeping oil clean, strainers clear, and avoiding liquid slugging for reliability.

Changing Compressor Oil

Step-by-step instructions for safely draining, changing oil, and replacing filters.

Maintenance Schedule & Analysis

Recommended Maintenance Schedule

A schedule based on operating hours for various maintenance tasks.

Oil Quality and Analysis

Importance of oil quality and regular analysis for compressor longevity and reliability.

Vibration Analysis and Troubleshooting

Guidelines for vibration analysis and a systematic approach to troubleshoot abnormal operation.

Troubleshooting and Forms

Replacing Capacity Linear Transmitter

Step-by-step procedure for replacing the slide valve's linear transmitter.

Replacing a Bare Compressor

Procedure for safely replacing a bare compressor unit in the field.

Compressor Prestart Checklist

A checklist for installers to complete before the service supervisor's arrival.

Alignment and Data Logging

Alignment Log for Motor Driver

A form to record drive train alignment data, including cold and hot alignment readings.

Operating Log Sheet

A log to record operational parameters like pressure, temperature, and oil levels.

Vibration Data and Port Locations

Vibration Data Sheet

A form for recording vibration measurements and related operating conditions.

Compressor Port Locations

Diagrams showing port locations for HPS 2709/2712 and HPS 4009/4012 models.

Summary

General Information

Introduction to Manual

Outlines the manual's scope for HPS 273/407 compressor installation, operation, and maintenance.

Qualified Repair Personnel

Stresses that only trained Frick mechanics should perform compressor repairs.

Application & System Design

Advises on correct compressor application and system design for optimal performance and satisfaction.

Design Limitations

Specifies operational pressure/temperature limits; notes special requirements for sour gas applications.

Delivery Inspection Guidelines

Provides instructions for inspecting delivered units for damage and verifying contents against shipping lists.

Standard Bare Compressor Components

Lists components typically included with a standard bare compressor unit.

Transit Damage Claim Procedure

Details the process for filing transit damage claims, requiring immediate inspection by the carrier's agent.

Compressor Identification Plate

Explains how to locate the identification plate for inquiries and ordering parts, noting required information.

Long-Term Storage

Storage Requirements and Warranty

Outlines requirements for storage longer than six months and potential warranty voiding.

Compressor Storage Preparation

Details steps for preparing the compressor for storage to prevent deterioration and maintain warranty.

Compressor Description & Maintenance

Maintaining Compressor in Storage

Steps to maintain the compressor's condition during periods of storage.

HPS 273;407 Compressor Features

Describes the design, features, and capabilities of HPS 273 and 407 rotary screw compressors.

Rotation Direction Warning

Warns against operating the compressor in reverse rotation, which can cause severe damage.

Lubrication System Functions

Explains the essential functions of the compressor's lubrication system.

Compressor Operational Systems

Volumizer Variable Volume Ratio Control

Explains the method of varying the internal Vi to match system pressure ratios for efficiency.

Stepless Capacity Control Mechanism

Describes the slide valve operation for modulating compressor capacity from 100% down to 20%.

Optional Oil Pump Usage

Details when an optional oil pump is necessary for low differential pressure applications.

Balance Piston Oil Regulation

Explains the balance piston assembly's role in counteracting rotor thrust loads for bearing life.

Construction Details

Housing, Rotors, and Bearings

Details the construction materials for housing, rotors, and bearing types used in HPS compressors.

Shaft Seal and Motor Mount

Describes the shaft seal design and the foot-mounted motor options available.

Design Limits and Oil Flow

Covers design limits, pressure limitations, and oil flow regulations based on speed and Vi.

Installation Procedures

Outline Dimensions and Drawings

Directs users to outline drawings for dimensions and connection information.

Holding Charge and Storage Guidance

Provides instructions for handling the nitrogen charge during shipping and short-term storage.

Rigging and Lifting Safety

Guidelines for safely rigging and lifting the compressor using its designated lifting rings.

Foundation and Coupling Requirements

Foundation and Base Requirements

Discusses the need for a solid foundation to dampen vibrations and support compressor weight.

Motor Mounting and Alignment

Steps for mounting the motor and ensuring proper shaft alignment for the coupling.

Compressor;Motor Coupling Specs

Explains the need for a flexible coupling suitable for variable speed and proper alignment.

System Connections and Alignment

Coupling Alignment Checks

Critical steps for aligning the coupling for shaft seal and bearing life, including hot alignment checks.

Customer Connection Ports

Details the ports for piping, including balance piston, shaft seal, and oil injection connections.

Oil System Components

Oil Filters and Specifications

Information on approved oil filters, specifications, and cleanliness requirements.

Oil Cooling Requirements

Explains the need for oil cooling to control temperature and viscosity, with application examples.

System Testing and Hydraulic System

Dehydration;Evacuation Test

Procedure for testing system vacuum levels to identify and repair leaks.

Compressor Hydraulic System Operation

Describes how the hydraulic system actuates slide valve/stop for capacity and Vi control.

Electrical Installation Connection

Specifies the single electrical connection for the solenoid-operated capacity control valve.

Operation

Pre-Startup Procedures

Emphasizes completing prestart checks and readiness for initial compressor start-up.

Calibrating Linear Transmitters

Critical step to calibrate transmitters for slide valve and slide stop position measurement.

Initial Start-Up Procedure

Steps and considerations for the first start-up of the compressor unit.

Normal Start-Up;Shutdown Procedures

Outlines standard procedures for starting, stopping, and handling standstill periods.

Maintenance

General Maintenance Safety

Safety precautions to take before performing any maintenance or service on the unit.

Key Maintenance Practices

Highlights keeping oil clean, strainers clear, and avoiding liquid slugging for reliability.

Changing Compressor Oil

Step-by-step instructions for safely draining, changing oil, and replacing filters.

Maintenance Schedule & Analysis

Recommended Maintenance Schedule

A schedule based on operating hours for various maintenance tasks.

Oil Quality and Analysis

Importance of oil quality and regular analysis for compressor longevity and reliability.

Vibration Analysis and Troubleshooting

Guidelines for vibration analysis and a systematic approach to troubleshoot abnormal operation.

Troubleshooting and Forms

Replacing Capacity Linear Transmitter

Step-by-step procedure for replacing the slide valve's linear transmitter.

Replacing a Bare Compressor

Procedure for safely replacing a bare compressor unit in the field.

Compressor Prestart Checklist

A checklist for installers to complete before the service supervisor's arrival.

Alignment and Data Logging

Alignment Log for Motor Driver

A form to record drive train alignment data, including cold and hot alignment readings.

Operating Log Sheet

A log to record operational parameters like pressure, temperature, and oil levels.

Vibration Data and Port Locations

Vibration Data Sheet

A form for recording vibration measurements and related operating conditions.

Compressor Port Locations

Diagrams showing port locations for HPS 2709/2712 and HPS 4009/4012 models.

Frick HPS 2709 Specifications

General IconGeneral
BrandFrick
ModelHPS 2709
CategoryAir Compressor
LanguageEnglish

Related product manuals