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Frick SGC 1913 User Manual

Frick SGC 1913
36 pages
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Form 070.650-IOM (AUG 2015)
INSTALLATION - OPERATION - MAINTENANCE
File: SERVICE MANUAL - Section 070
Replaces: 070.650-IOM (NOV 2013)
Dist: 3, 3a, 3b, 3c
SGC/SGX
ROTARY SCREW COMPRESSORS
MODELS:
SGC 1913-2824, SGCB/H 3511-3519
Original SGXB 3519-3524, SGXH 3519 & 4013-4021
THIS MANUAL CONTAINS RIGGING, ASSEMBLY, START-UP,
AND MAINTENANCE INSTRUCTIONS. READ THOROUGHLY
BEFORE BEGINNING INSTALLATION. FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN PERSONAL INJURY OR DEATH,
DAMAGE TO THE UNIT, OR IMPROPER OPERATION.
Please check www.johnsoncontrols.com/frick for the latest version of this publication.

Table of Contents

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Frick SGC 1913 Specifications

General IconGeneral
BrandFrick
ModelSGC 1913
CategoryAir Compressor
LanguageEnglish

Summary

General Information

Preface

Introductory text providing an overview of the manual's scope and purpose.

Design Limitations

Specifies operational pressure and temperature limits for SGC/SGX compressors.

Compressor Identification

Explains how to identify the compressor using its data plate and serial number.

Long Term Storage

Guidelines for storing the compressor for extended periods to prevent deterioration.

Description

Overview of SGC/SGX compressor features, including rotors, bearings, and slide valves.

Compressor Lubrication System

Details the functions and components of the compressor's oil lubrication system.

Construction Details

Describes housing, rotors, bearings, shaft seals, and other construction aspects.

Installation

Outline Dimensions

Provides reference drawings and information on compressor dimensions and connections.

Rigging and Handling

Guidance on safely moving and lifting the compressor using cranes or forklifts.

Foundation

Requirements for compressor foundation design to support weight and dampen vibrations.

Oil System Requirements

Outlines essential requirements for the oil system, including selection, pressure, and temperature.

Compressor/Motor Coupling Requirements

Details the need for direct drive and flexible couplings between compressor and motor.

Coupling Alignment Requirements (Foot Mounted Only)

Procedures and tolerances for aligning motor and compressor couplings.

Electrical Installation

Guidelines for proper electrical connections, wiring, and panel setup.

Operation

Operation and Start-Up Instructions

Provides logical steps for properly starting and operating SGC/SGX compressors.

Initial Start-Up Procedure

Detailed steps to follow after pre-start checks for initial unit operation.

Normal Start-Up Procedure

Steps for safely starting the compressor under normal operating conditions.

Maintenance

Normal Maintenance Operations

Essential safety precautions and routine maintenance tasks.

Changing Oil

Step-by-step procedure for safely changing compressor oil and filters.

Maintenance Schedule

A schedule detailing preventive maintenance tasks based on operating hours.

Troubleshooting Guide

A systematic approach to identifying and correcting operational problems.

Shutdown Due to Improper Oil Pressure (High Stage and Booster)

Critical information about operating without correct oil pressure.

Compressor Prestart Checklist

Essential checks to be completed before the Frick Field Service Supervisor arrives.

Drive Train Alignment

Procedures for aligning the drive train components for proper operation and longevity.

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