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Fronius iWave 300i - Page 5

Fronius iWave 300i
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Connect the wirefeeding hose 97
Connecting the wirefeeding hose 97
Installing system components – PAP robot 101
General 103
Safety 103
Installation sequence PAP robot 104
Mounting SplitBox hosepack SB TP 95i CON R 105
Mounting SplitBox hosepack SB TP 95i CON R 105
Install the CWF 25i R wirefeeder 107
Fit the CWF 25i R wirefeeder 107
Fitting the robot flange /i TIG/PAP and CrashBox/i TIG/PAP 109
Fitting the robot flange and CrashBox 109
Fitting the CrashBox dummy 111
Install the TPHP 500i R welding torch hosepack 112
Fitting the TPHP 500i R torch hosepack 112
Connect the wirefeeding hose 117
Connecting the wirefeeding hose 117
Installing additional system components 125
Connecting the extension hosepack 127
Connecting the extension hosepack 127
Install the cold-wire feed 128
Mounting the CW Standard cold-wire feed with mounting clamp 128
Mounting the CW Standard cold-wire feed with mounting rail 129
Fitting the CW HighEnd cold-wire feed 141
Mounting the PushPull hosepack CWF 25i Drive R/G/W/FSC 143
Mounting the KD Drive cold-wire drive unit on the torch hosepack 143
Installing the wire buffer 146
Connecting the control line to the wire buffer 146
Routing the PushPull hosepack 147
Connecting the KD Drive cold-wire drive unit 148
Fitting the welding torch 152
TTB 450i / 500i W R: Fitting the welding torch wear parts 152
Fitting welding torch wear parts on TTB450 R P TFC clamping unit 153
Fitting the welding torch 158
Removing the welding torch 158
Fitting the plasma welding torch 159
General 159
Setting gage 159
PTB 200i / 350i W R: Fitting the welding torch wear parts 160
PTB 200i / 350i W R: Setting the tungsten electrode 161
Fitting the water-cooled gas nozzle to the PTB 350i plasma torch (option) 165
Install the trailing gas nozzle 166
Fitting the trailing gas nozzle 166
Fitting the THPi mounting adapter 170
Fitting the THPi mounting adapter 170
Fitting the wirefeeding hose / inner liner 171
Overview 171
CWF25i R for CW HighEnd cold-wire feed - conventional robot 171
Head of the torch hosepack for CW HighEnd cold-wire feed - PAP 172
Commissioning 181
Inserting/changing feed rollers 183
General 183
Insert / change feed rollers in CWF 25i R 183
Inserting/changing feed rollers in KD Drive 185
Threading in the welding wire 190
Threading in the welding wire 190
Setting the contact pressure 192
Setting the contact pressure on the KD Drive 193
5

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