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FujiFilm DR-ID 1300 User Manual

FujiFilm DR-ID 1300
628 pages
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Printed in Japan
2-26-30 Nishiazabu, Minato-ku, Tokyo
No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
written permission of FUJIFILM Corporation.
FDR is a trademark or a registered trademark of FUJIFILM Corporation.
<No part of this manual may be reproduced or transmitted.>
Copyright
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2016-2020 FUJIFILM Corporation. All rights reserved.
The relationship between mR (milliroentgen), which
is the unit of radiation, and μC/kg (micro-coulomb/
kilogram), which is the SI derived unit of radiation, is
as follows.
1 mR = 0.258 μC/kg
FUJIFILM DIGITAL RADIOGRAPHY
DR-ID 1300
DR-ID 1300PU
Service Manual
Document No. 018-234-06E
Version 06 - Mar. 31, 2020

Table of Contents

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FujiFilm DR-ID 1300 Specifications

General IconGeneral
BrandFujiFilm
ModelDR-ID 1300
CategoryMedical Equipment
LanguageEnglish

Summary

Safety Precaution

1. Safety Precautions

Highlights the importance of observing warnings and instructions to avoid physical hazards and accidents during installation and servicing.

1.4 Precautions on the Patient Environment

Instructs supervisors to check if the machine is installed in a patient environment or not, defining patient, medically-used, and non-medically used rooms.

4. Cautions on Electromagnetic Waves

Addresses precautions related to electromagnetic compatibility (EMC) and compliance with relevant standards for the DR-ID 1300PU.

Product Specifications

3. Installation Space

Describes the necessary installation space and precautions to avoid interfering with patient or customer movement.

6. Electrical Specifications

Details the electrical specifications for the DR-ID 1300PU, including frequency, input voltage, and power source conditions.

11. Action in case of Failure

Outlines actions to take in case of failure, distinguishing between failures attributed to the customer and the manufacturer.

11.1 Failure Attributed to the Customer

Provides conditions to determine customer-attributed failures and actions to take, including repair costs and replacement procedures.

11.1.1 How to Determine Whether the Failure Is Attributed to the Customer

Lists conditions for determining if SE failure is due to customer handling, such as external form deformation or water damage.

11.1.2 Action When the Failure Is Attributed to the Customer

Describes repair actions for customer-attributed failures, including primary repair responsibility and cases where repair is not possible.

11.2 Failure Attributed to the Manufacturer

Defines conditions for manufacturer-attributed failures and the corresponding actions, including repair costs during the guarantee period.

11.2.1 How to Determine Whether the Failure Is Attributed to the Manufacturer

States that if failure conditions are not attributed to the customer, they are determined to be attributed to the manufacturer (FUJIFILM).

11.2.2 Action When the Failure Is Attributed to the Manufacturer

Outlines actions for manufacturer-attributed failures, including repair costs during the guarantee period and cases where repair is not possible.

12. Disposal of the Machine

Provides instructions for disposing of the machine and its components in compliance with local regulations and environmental considerations.

Machine Description (MD)

1. Summary of the Machine

Provides an overview of the DR-ID 1300 system, including features of the DR-ID 1305SE and system configuration examples.

1.1 Features of the Machine

Details the features of the DR-ID 1305SE, highlighting its long-length radiography capabilities and advanced imaging technology.

1.3 General Configuration of the DR-ID 1300PU and Names

Describes the general configuration of the DR-ID 1300PU, including external views, functions, and status lamp indications.

1.3.1 External View and Functions

Details the external view and functions of the DR-ID 1305SE and DR-ID 1300MP, including their descriptions and status lamps.

2. Block Diagram

Presents block diagrams for the system, SE, and MP, illustrating component interconnections and signal flows.

2.1 System Block Diagram

Illustrates the system block diagram, showing connections between SE, MP, CSL, and X-ray control box with cable types.

2.2 SE Block Diagram

Provides a detailed block diagram of the SE, showing connections between various boards like RMV, POW, COC, and HUB.

2.3 MP Block Diagram

Presents the block diagram for the MP, illustrating connections between CPU, FPGA, MPC54B, and MPL65A boards with various components.

4. Calibration

Outlines the different types of calibrations performed by the machine, including background, offset, defect, and marker calibrations.

Troubleshooting (MT)

1. Overview of Troubleshooting

Provides an overview of troubleshooting for SE (FPD) malfunctions, emphasizing error log checks and careful unit replacement.

1.1 Troubleshooting from Error Log

Details the process of troubleshooting using the RU PC-TOOL ERROR DB to view error logs and check error codes.

1.1.1 Checking the Error Log

Describes how to start the RU PC-TOOL, back up the error log, and start the ERROR DB to view the error log.

1.1.2 Determining the Error Code of the Encountered Trouble

Guides on grouping errors by occurrence time and locating the first error responsible for the encountered trouble.

2. Error Code Table

A comprehensive table listing error codes, their names, occurrence conditions, and probable causes and remedies.

3. Troubleshooting Based on LED Indication

Explains how to analyze errors by checking the lighting state of the status lamps (LEDs) on the SE (FPD).

4. Analysis of Abnormal Images

Provides guidance on analyzing abnormal images, including information required for efficient analysis and potential calibration needs.

Appendix 1. Troubleshooting for 10753 Error

Provides actions to take for the 10753 error, including BIOS settings, OS version updates, network configuration, and F-Secure installation.

1.1 Changing the BIOS Setting

Details how to change the PC's BIOS settings to suppress the 'error 10753 (MP connection error)'.

1.2 Updating MP OS Version

Provides procedures for updating the MP OS version, including preparations and the update process itself.

1.3 Checking the Network Connection Configuration

Explains how to check and modify the network configuration to prevent communication errors by connecting devices in a star topology.

1.4 Action for the Case Where the F-Secure is Installed

Describes actions for the '10753 error (MP communication disconnection)' that may occur when F-Secure is installed.

1.5 Analysis with Log

Details the analysis procedure for the 10753 error by examining logs, distinguishing between normal and abnormal cases.

Checks, Replacement and Adjustment of Parts (MC)

1. Precautions for Check, Replacement, and Adjustment

Highlights precautions for component removal/reinstallation, including electrical hazards, grounding, and handling of boards and screws.

2. MP (Power Supply Unit)

Provides safety warnings and cautions for servicing the MP, emphasizing power OFF procedures and handling of fuses.

3. SE (Flat Panel Sensor)

Highlights warnings and cautions for servicing the SE, emphasizing power OFF, avoiding static discharge, and not scratching the ASIC.

Appendix 1. Updating/Downgrading MP OS Version

Provides procedures for updating or downgrading the MP OS version, including checking the current version and performing the update.

Appendix 1.1 Checking the MP OS Version

Guides on checking the MP OS version using the MUTL and comparing it with the version indicated in the Readme.txt file.

Appendix 1.2 Updating MP OS Version

Details the procedure for updating the MP OS version, including preparations and executing the fwupdate.bat file.

Appendix 1.3 Downgrading MP OS Version

Provides procedures for downgrading the MP OS version, similar to updating but using a different version of the installer.

Appendix 1.4 Countermeasure for the Error Occurrence

Offers countermeasures for errors generated when mounting the DVD drive, such as creating folders or checking device names.

Appendix 5. Defect Calibration and Lag Calibration

Explains defect calibration and lag calibration procedures, to be performed when problems arise due to artifacts or other factors.

Appendix 5.1 DR Maintenance Software

Details procedures for defect calibration, including selecting the SE, setting operation, exposing, and creating/checking data.

Appendix 5.2 RU PC-TOOL

Details procedures for defect calibration using the RU PC-TOOL, including selecting SE, inputting SE No., and setting operation.

Appendix 7. Installing the RU PC-TOOL (MC V3.x or Earlier)

Provides instructions for installing the RU PC-TOOL for MC V3.x or earlier versions.

Appendix 8. Installing the Internet Explorer 11

Details the procedure for installing Internet Explorer 11, which is necessary for using the DR Maintenance Software on Windows 7.

Appendix 9. Installing FPGA onto the New FPGA Memory Equipped SE

Explains how to install FPGA software onto SEs with new FPGA memories, including confirming resolution details and MC software version.

Maintenance Utility (MU1)

1. DR Maintenance Software

Introduces the DR Maintenance Software, its operating environment, and how to start it.

1.1 UPDATE SOFTWARE

Details procedures for updating software for MP and SE units, including checking current and updated versions.

1.1.1 Update MP

Guides on updating the MP software by selecting the target MP, getting version information, and installing the updated version.

1.1.2 Update SE

Provides instructions for updating SE software, including selecting the target SE, getting version information, and installing the updated version.

1.4 CALIBRATION

Details various calibration procedures for the SE, including Offset, Gain, Defect, Lag, and Long Panel calibrations.

1.4.1 SE Calibration

Guides on performing SE calibration, including offset, gain, defect, lag, and long panel calibrations.

1.4.2 Long Panel Calibration

Describes calibration procedures specifically for the DR-ID 1305SE long panel, including offset, gain, defect, lag, and long panel calibrations.

1.10 BACKUP/RESTORE

Provides procedures for backing up and restoring configuration information and error logs in the HDD.

1.10.1 SE Correct Data Backup/Restore

Guides on backing up and restoring SE correction data, per each SE1 sheet or in batches.

1.10.2 CALNEO GL Panel Correct Data Backup/Restore

Details backup and restore procedures for DR-ID 1305SE correction data for each panel unit sheet or in batches.

1.10.4 Config Setting Backup/Restore

Provides procedures for backing up and restoring MC configuration data.

Maintenance Utility (MU2)

1. PC-TOOL

Introduces the PC-TOOL, a tool for service engineers to set and check RU functional conditions via the CL.

[6] Calibration

Details various calibration procedures for the SE, including offset, gain, defect, lag, and marker calibrations.

[6.1] Offset Calibration >>

Carries out offset calibration without exposure, generating correction data for still image radiography.

[6.2] Gain Calibration >>

Performs gain calibration under specific exposure conditions, noting precautions about tube position and artifacts.

[6.3] Defect Calibration >>

Guides on defect calibration, including selecting SE, setting operation, exposing, and creating defect data.

[6.4] Lag Calibration >>

Details lag calibration procedures, including SE selection, operation setting, exposure, and creating lag data.

[6.5] Marker Calibration >>

Explains marker calibration for synthesizing images without misalignment, including preparing for calibration and exposing.

Installation (IN1)

10.10 Setting the IP Address of the SE

Guides on setting the IP address of the SE, emphasizing connecting only one SE to avoid duplicate IP address errors.

10.11 Updating SE Application Software Version

Details procedures for checking and updating SE application software version for all three panel units.

Installation (IN2)

1. Installation Work Flowchart

Presents a flowchart outlining the installation procedures for the RU PC-TOOL.

2. Installation Preparations

Details the necessary tools, jigs, and measuring instruments required for installation.

6. Installing the MP

Provides step-by-step procedures for installing the MP, including removing covers, checking the power cable, and connecting cables.

6.5 Connecting the X-Ray Shot Cable

Explains how to connect the X-Ray shot cable based on grid oscillation mode (Steady Grid, Bucky Contact, Bucky AC).

7. Installing the SE

Provides cautions and procedures for installing the SE, emphasizing power OFF, disconnecting SE cable, and battery removal.

10. Installing the RU Software

Outlines the flow for installing RU software programs after DX Console setup, including network settings and IP addresses.

10.1 Installing and Setting the NIC Board to the DX Console

Guides on installing and setting the NIC board in the DX Console, including renaming connections and enabling Telnet Client.

10.2 Installing the RU PC-TOOL

Details the procedure for installing the RU PC-TOOL, including inserting the install disk and executing the setup wizard.

10.3 Starting up the DR Maintenance Software

Explains how to start the DR Maintenance Software by opening Internet Explorer and selecting 'INSTALLATION'.

10.5 Updating MP Application Software Version

Guides on checking and updating the MP Application Software Version, including making sure the install disk is inserted.

10.10 Updating SE Application Software Version

Details procedures for checking and updating SE application software versions, including selecting target SE and clicking [INSTALL].

10.11 Setting the IP Address of the SE

Guides on setting the IP address of the SE, emphasizing connecting only one SE to avoid duplicate IP address errors.

10.13 Forced Transfer of the SE Correct Data

Explains the importance of transferring correct data to the panel unit after installing machine-specific data to prevent artifacts.

10.14 Changing the IP Address of the SE/MP/MC

Provides procedures for changing IP addresses of SE/MP/MC and FTP server from default values, with cautions on duplicate addresses.

11. Image Calibration

Details image calibration procedures, including offset, gain, defect, and marker calibrations, with precautions on background calibration.

11.1 Offset Calibration

Guides on performing offset calibration, emphasizing starting the system, cleaning the SE plane, and adjusting X-ray tube position.

11.2 Gain Calibration

Details gain calibration procedures, including exposure conditions and precautions on tube position and artifacts.

11.3 Checking the Calibration Results

Explains how to check calibration results by backing up SE correction data and opening specific files with Word Pad.

12. Marker Calibration

Guides on performing marker calibration for synthesizing three panel unit images into one long-length image without misalignment.

13. Checking for Image Problems

Provides methods for checking image problems like irregularities, density issues, white blank portions, and sensitivity problems.

13.1 Checking for Irregularities, Density Problems, White Blank Portion, and Sensitivity Problems in the Images

Details how to check for image irregularities, density problems, white blank portions, and sensitivity issues.

14. Checking the Error Log

Guides on starting the RU PC-TOOL, clicking [ERROR DB] to check the error log, and clearing the log.

17. Final Checks

Covers final checks, including checking the SE for damage and checking the status of MP and SE boards.

AppxIN4

Appendix 4. Precaution before using the DR-ID 1300

Discusses precautions related to image unevenness in the DR-ID 1300, including mechanism, stitching area, and example images.

■ Mechanism to generate the unevenness in the DR-ID 1300

Explains the technical key issues causing unevenness at the stitching area, related to X-ray absorbency and scattering.

■ Images before and after the correction of the unevenness at the stitching part

Shows examples of images before and after correction of unevenness at the stitching part, illustrating improvements.

■ Example images of stitching part

Presents example images of the stitching part, including discontinuous grained patterns and differences in image density.

■ Difference in image density between panels (first example)

Illustrates the difference in image density between panels, particularly in the stitching area, due to object structure.

■ Difference in image density between panels (second example): MC V12.0 or later

Discusses image density differences in panels, especially with Virtual Grid processing on thick objects.

■ Difference in image density between panels (third example)

Shows image density differences between panels, particularly horizontal direction variations along the stitching area.

■ White band and black band (first example): MC V11.0 or earlier

Explains white and black bands in band-like images caused by unevenness correction using vertical and horizontal directions.

■ White band and black band (second example): MC V11.0 or earlier

Describes artifacts like long tail appearance in center panel images for high-contrast, horizontally-long objects.

Appendix 5. Defect Calibration and Lag Calibration

Appendix 5.1 DR Maintenance Software

Appendix 5.1.1 Defect Calibration

Guides on performing defect calibration, including exposure conditions, selecting SE, and creating defect data.

Appendix 5.1.2 Lag Calibration

Details procedures for lag calibration, including selecting SE, setting operation, exposing, and creating lag data.

Appendix 5.1.3 Checking the Calibration Results

Explains how to check calibration results by backing up SE correct data and opening specific files with Word Pad.

Appendix 5.2 RU PC-TOOL

Appendix 5.2.1 Defect Calibration

Guides on performing defect calibration using RU PC-TOOL, including SE selection, inputting SE No., and setting operation.

Appendix 5.2.2 Lag Calibration

Provides procedures for lag calibration using RU PC-TOOL, including SE selection, inputting SE No., and setting operation.

Appendix 5.2.3 Checking the Calibration Results

Explains how to check calibration results using RU PC-TOOL after calibration.

Appendix 6. Lattice

Appendix 7. Installing the RU PC-TOOL (MC V3.x or Earlier)

Appendix 8. Installing the Internet Explorer 11

Appendix 9. Installing FPGA onto the New FPGA Memory Equipped SE

Performance Check (PC)

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