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FT-1200C
FULTON FT-1200C - User Manual
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FT
-C V
ertical Electric Thermal Fluid Heater Manual 12 2013 ISSUE 1
2
Table of Contents
Main Page
Table of Contents
4
Introduction
9
General
9
Technical Data (Heat Output)
9
FT-C Component View
10
Installation
11
General
11
Transport
11
Siting
12
Gas & Oil Supply
13
CSD-I Fuel Train
14
Oil Supply
15
Access
16
Minimum Clearance for Coil Removal
16
System Connections
17
Drain/Fill Connection
17
Heater Connections
17
Thermal Fluid Heater Nameplate
18
Electrical Connections
18
Voltage and Frequency
18
Pipework Systems
18
Combination Expansion/Deaerator/Thermal Buffer Tank
19
Expansion Section
19
Deaerator Section
19
Thermal Buffer Section
19
Sizing the Tank for the System
20
Location
20
FT-L Combination Expansion/Deaerator/Thermal Buffer Tank
21
Liquid Level Switch
22
Pressurised Systems
22
Connections
23
Oil and Gas Circulating Pump
24
Location
24
Connections and Piping
25
Alignment
25
Lubrication
25
Seals
26
Air Cooling
26
Water Cooling
26
Pressure Gauges
27
Catch Tank
27
Gauges
27
Valves
28
Piping
28
Gasket Installation Instructions
30
Testing
33
Insulation
34
Thermal Fluids
34
Thermal Fluids at Elevated Temperatures
34
Selecting a Thermal Fluid
35
Routine Analysis of Heat Transfer Liquid
36
Thermal Fluid Breakdown
36
Multi-Skid Systems
37
Operation
39
General
39
Start-Up Preparation and Installation Review
39
Drain and Fill Connection
40
Filling the System
41
Filling Procedure
41
For Systems Equipped with Inert Blankets
42
Circulating Pump
43
Mechanical/Air Cooled Seal
43
Initial Start-Up
44
Start-Up Service
44
Cold Circulation
45
Filtering the System
46
Procedure for First Shutdown
47
Sequence of Operation
48
Complete Dual Fuel Assembly
51
Gas Fired Modulating Burner
52
Setting Main Burner Ignition
53
Setting Main Run Modulation
54
Setting Low Fire
54
Setting the Complete Range
55
Changing Set Point on the AZL
56
For Manual Operation
56
Required Pressure Drop Across the Heater
56
Required Flow through the Heater
57
Operating Controls
58
Electrical Panel
59
Air Safety Switch
60
Blower Motor Starter
60
Liquid Level Switch-When Combination Tank Is Supplied
60
Differential Pressure Switch
61
Pump Motor Starter
61
High and Low Fluid Pressure Switches
62
Gas Pressure Switch
62
Operating Temperature Control
63
High Limit Temperature Control
63
Pressure Gauges
64
Operating Limit Controller
64
On/Off Controls
64
Flow Proving Device
64
Test of Ignition Safety System Shutoff
65
Cycle Testing
65
Daily Start-Up
66
Daily Shutdown
66
Maintenance
67
Required Maintenance at First Shutdown
67
Maintenance Procedures
67
Lubrication
67
Soot Cleaning
67
Thermal Fluid Circulating Pump
68
Schedule of Operator Tests and Checks
68
Daily
68
Weekly
68
Pump Coupling
69
Monthly
69
Six Monthly
69
Operating Temperature Control
70
Annually
70
Safety Check Procedures
70
Temperature Limits
70
Air Switch
71
Air Filter Box Switch
71
Liquid Level Switch
71
Differential Pressure Switch
71
Inlet and Outlet Pressure Gauges
72
Low Inlet Pressure Switch
72
High Outlet Pressure Switch
72
High/Low Gas Pressure Switch
72
Troubleshooting
73
Troubleshooting: Flow Circuit/Circulating Pump(S)
73
Troubleshooting: Tripped High Outlet Pressure Switch
75
Troubleshooting: Differential Pressure Switch Break
76
Troubleshooting: Call for Heat
77
Troubleshooting: Safety Interlock
78
Maintenance Log
78
General Data
81
FT-C Specification
83
Electrical Diagrams
84
Electrical Diagram: FT-C 0430 Electrical Thermal Fluid Heater On/Off
84
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FULTON FT-1200C Specifications
General
Model
FT-1200C
Category
Heater
Heating Element
Ceramic
Adjustable Thermostat
Yes
Overheat Protection
Yes
Tip-Over Switch
Yes
Fan Function
Yes
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