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Provides a general overview of the manual's purpose and the equipment.
Highlights critical safety information that must be observed to prevent injury or damage.
Outlines installation compliance with codes and disclaims responsibility for non-compliance.
Details essential steps for correctly placing and rigging the heater for safe installation.
Specifies required clearances around the equipment for maintenance and safe operation.
Outlines ventilation needs for proper combustion and maintaining a safe operating environment.
Covers essential utility connections like gas, oil, and instrument air.
Provides instructions for the proper installation of the gas supply system.
Details installation requirements for the oil supply system.
Specifies requirements for instrument air supply for pneumatic controls.
Details requirements for proper electrical supply installation and wiring.
Discusses thermal fluids, their properties, and selection criteria.
Warns about hazards and precautions when working with hot thermal fluids.
Guides on choosing the appropriate thermal fluid based on system needs.
Explains the importance and procedure for regularly analyzing the heat transfer fluid.
Discusses causes of thermal fluid breakdown and prevention methods.
Outlines considerations for selecting and installing piping for the system.
Provides detailed instructions on how to install piping systems correctly.
Details requirements for insulating hot pipework and vessels for safety and efficiency.
Covers the proper connection and installation of system components.
Specifies how to connect the heater to the system's piping.
Details installation procedures for the circulating pump.
Outlines specific installation requirements for air-cooled pumps.
Outlines specific installation requirements for water-cooled pumps.
Describes the function and installation of the integrated tank system.
Explains how to determine the correct size for the expansion tank.
Discusses the use and installation of pressurized systems, including nitrogen blanketing.
Provides instructions for making proper vent connections to prevent hazards.
Details requirements for the catch tank and its connection to safety relief systems.
Describes the location and use of the drain and fill connection.
Explains the selection and installation of pressure gauges.
Guides on selecting and installing thermometers.
Provides installation guidelines for various types of valves.
Discusses selection and requirements for automatic control valves.
Explains when and why to install a bypass valve.
Provides instructions for assembling multi-skid systems.
Details requirements for proper stack and flue installation for efficient combustion.
Outlines the necessary tests to perform after installation before operation.
A crucial step before initial start-up, reviewing all installation aspects.
Details the procedure for filling the system with thermal fluid.
Specific steps for filling systems open to atmosphere.
Steps for filling systems that use an inert blanket.
Instructions related to the circulating pump's operation.
Specific operational procedures for pumps with mechanical/air-cooled seals.
Operational notes for pumps with packed seals.
Information regarding factory start-up services.
Comprehensive steps for starting the unit for the first time or after a shutdown.
Procedure for initial pump operation without heating.
Describes the process of filtering the thermal fluid.
Procedure for boiling out the system to remove impurities.
Details the operation of the burner system.
Step-by-step sequence for gas-fired burner operation.
Sequence for on/off burner operation.
Details for modulating burner operation.
Describes the operation of oil-fired burners.
Information on operating flame programmers.
Operating procedures for the Siemens LMV 51 linkage-less modulation system.
Overview of the various operating controls.
Describes the function and testing of the liquid level switch.
Explains the air safety switch function and testing.
Information on the blower motor starter.
Information on the pump motor starter.
Details the differential pressure switch function and testing.
Explains high/low fluid pressure switches and their testing.
Details gas pressure switches for gas-fired units.
Describes temperature controls for regulating heater operation.
Explains the function and setting of high temperature limit switches.
Information on the operating limit controller.
Describes on/off control operation.
Describes modulating control operation.
Details pressure gauges used for monitoring.
Critical procedure for testing ignition safety.
Verifies proper operation through multiple cycles.
Important parameter for heater performance.
Steps for safely shutting down the heater for the first time.
Routine procedure for starting the heater daily.
Routine procedure for shutting down the heater daily.
Final checks before leaving an installation site.
Lists necessary equipment for maintenance tasks.
Essential maintenance after initial shutdown for warranty.
Routine daily checks and tasks.
Tasks to be performed weekly.
Tasks to be performed monthly.
Tasks to be performed every six months.
Tasks to be performed annually.
General maintenance guidelines.
Instructions for lubricating system components.
Procedure for cleaning soot from the heater.
Procedures for verifying safety systems.
Testing the liquid level switch.
Testing the stack limit switch.
Testing the differential pressure switch.
Testing the low inlet pressure switch.
Testing the high inlet pressure switch.
Testing the high outlet pressure switch.
Testing the air switch.
Testing the air filter box switch.
Testing temperature limit controls.
Testing high/low gas pressure switches.
Section dedicated to diagnosing and resolving issues.
Troubleshooting issues related to flow and the circulating pump.
Troubleshooting specific to the low inlet pressure switch.
Troubleshooting specific to the high outlet pressure switch.
Troubleshooting flow switches.
Troubleshooting specific to the high inlet pressure switch.
Troubleshooting specific to the differential pressure switch.
Troubleshooting the call for heat and burner interlock circuits.
Troubleshooting the air switch.
Information on ordering spare and replacement parts.
Details the warranty terms and conditions.