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Gardner Denver Wittig RFW 260 DV User Manual

Gardner Denver Wittig RFW 260 DV
42 pages
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PARTS LIST
OPERATING AND
SERVICE MANUAL
RFW
150-260
BA-45.01.0-US
Version 00
January 23, 2015

Table of Contents

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Gardner Denver Wittig RFW 260 DV Specifications

General IconGeneral
BrandGardner Denver
ModelWittig RFW 260 DV
CategoryWater Pump
LanguageEnglish

Summary

Principle of operation, machine versions

Operating Principle

Explains how rotary vane compressors/vacuum pumps work based on displacement principle.

1. Technical data

1.1 Machine data

Provides essential machine specifications and rating plate information for RFW series.

1.3 Lubrication

1.3 Lubrication

Details lubrication requirements, oil specifications (API, MIL-L), and oil tank capacity for the RFW series.

1.4 Water cooling

1.4 Water cooling

Specifies heat dissipation, required water pump capacity, and pipework dimensions for water cooling.

1.5 Drive methods

2. Safety rules and notes on danger

2.1 Designated usage

Defines the intended use of the compressor/vacuum pump and adherence to operating data.

2.3 Operational safety

Highlights safety symbols and emphasizes the importance of following marked instructions for personal safety.

2.7 Points to note

2.7 Points to note

Provides crucial safety guidelines and precautions for operating the machine, including maintenance and electrical work.

4. Installation

4.2 Prevention of suction intake of dirt and residue

Details measures to prevent contamination, including suction pipe design and vacuum filter installation.

4.4 Safety and monitoring features

4.2.4 Safety vessel

4.4.6 Safety valve

4.4.6 Safety valve

Describes the requirement for a non-lockable safety valve to prevent overpressure and its testing procedure.

4.4.8 Contact prevention

4.5 Water cooling

4.5 Water cooling

Outlines the need for a forced-circulation cooling system and the installation of a thermometer in the water return.

4.6 Drive

5. Initial operation

5.1 Checking the system

Emphasizes taking sufficient time for initial operation and lists pre-operation checks for the machine.

5.3 Lubricating oil

Details oil type, filling level, and the necessity of manual pre-lubrication before initial startup or restart.

5.7 Checking the rotation speed, vacuum and pressure

5.8 Lubrication oils for rotary compressor/compressor vacuum pumps

5.8 Lubrication oils for rotary compressor/compressor vacuum pumps

Lists permissible single-range oils and advises on viscosity adjustments for environmental temperatures.

6. Operation

6.2 Regular checks

Details checks for operating pressure/vacuum, compression temperature, condensate drain, rotation speed, cooling water, and oil level.

6.2.1 Safety valve

Explains the safety valve's function, setting safeguards, and weekly functional checks.

6.2.2 Ventilation valve

6.2.2 Ventilation valve

Describes the ventilation valve as a regulator and safety feature and outlines its weekly functionality check.

6.2.3 Checking intervals

6.3 Possible operating errors

6.3 Possible operating errors

Lists common operating errors that can lead to machine failure, such as incorrect speed or poor cooling.

6.5 Rinsing after machine has over sucked

6.5 Rinsing after machine has over sucked

Provides a step-by-step procedure for rinsing the machine after it has sucked in liquids or mud.

6.6 Procedure if faults occur

6.6 Procedure if faults occur

Offers a troubleshooting guide with possible causes and eliminations for various malfunctions like low volume flow or abnormal noise.

Cooling water temperature exceeds 60°C

Mud or liquid has got into the machine

Mud or liquid has got into the machine

Provides procedures for dealing with contamination from mud or liquid in the machine.

Power requirement too high

Lack of lubrication oil although oil tank is full

Lack of lubrication oil although oil tank is full

Addresses issues related to insufficient lubrication despite a full oil tank.

7. Maintenance

7.2 Maintenance, maintenance plan

Emphasizes the importance of regular maintenance for operational reliability and lists maintenance intervals in a table.

7.2.2 Rotary compressor/compressor and vacuum pump

7.2.3 Vacuum filter

7.2.7 Ventilation valve

7.2.8 Rotor vane height wear

7.2.8 Rotor vane height wear

Details how to inspect rotor vane height wear using a depth gauge and when replacement is necessary.

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