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Gardner Denver 9CDL R Series User Manual

Gardner Denver 9CDL R Series
52 pages
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PARTS LIST
OPERATING AND
SERVICE MANUAL
BLOWERS/VACUUM
PUMPS
9
CDL
-
-
R
SE
37
-
1
-
615
Version 05
August 30, 2018

Table of Contents

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Gardner Denver 9CDL R Series Specifications

General IconGeneral
Series9CDL R Series
TypeCentrifugal Pump
Impeller MaterialBronze
Housing MaterialCast Iron
Shaft Material416 Stainless Steel
Seal TypeMechanical
Power SourceElectric
Model9CDL

Summary

Genuine Gardner Denver Parts and Support

Foreword

Safety Precautions and Hazard Definitions

DANGER, WARNING, CAUTION, and NOTICE Definitions

Explains the meaning and severity of different hazard indicators used in the manual.

Introduction to Trouble-Free Service

Blower Storage Guidelines

Outlines proper procedures for storing the blower to prevent damage and maintain condition.

Section 1: Equipment Check

Section 2: Installation Overview

Installation Location and Foundations

Guidance on selecting a suitable installation site and preparing robust foundations.

Inlet Filters and Drive Installation

Details on inlet filter selection and proper V-belt drive installation procedures.

Bypass Valves, Heat Exchangers, and Safety Devices

Explains the function and installation of bypass valves, heat exchangers, and essential safety devices.

High Temperature/Pressure Shutdown and Inlet Piping

Requirements for shutdown controls and best practices for clean, airtight inlet piping.

Discharge Piping and Ventilation

Recommendations for discharge piping arrangement, silencers, and proper ventilation for cooling.

Outline Drawings

Information on the availability of certified outline drawings for blower dimensions.

Section 3: Operation

General Operation and Starting Procedures

Covers pre-operation checks, startup sequence, and gradual load application.

Type of Service and Water Quality

Discusses pressure vs. vacuum service and requirements for water quality in wet vacuum applications.

Altitude, Speed, and Temperature Limits

Details operating limitations related to altitude, speed, and discharge temperature.

Stopping the Blower

Procedures for safely stopping the blower, including pressure reduction and check valve use.

Emergency Procedures

Guidelines for immediate actions in case of system failures or abnormal blower operation.

Blower Startup Checklist

Section 4: Maintenance

General Maintenance and Lubrication

Emphasizes clean workspace and proper lubrication levels for gears and bearings.

Air Filters and Filter-Silencers

Importance of servicing air filters and methods for cleaning different filter types.

Oil Bath and Oil Wetted Filter Servicing

Instructions for cleaning and maintaining oil bath and oil wetted filter-silencers.

Dry Type Filters, Silencers, Shaft Seals, and Oil Seals

Covers maintenance for dry filters, discharge silencers, rotor shaft seals, and bearing oil seals.

Periodic Inspections and Failure Causes

Outlines essential inspections and common reasons for blower failure.

Blower Overhaul and Repair Parts

Guidance on overhaul procedures and how to order replacement parts correctly.

Section 5: Parts List

Overhaul Kit Details

Section 6: Disassembly Instructions

Adaptor Plates and Spanner Wrench

Details on specialized tools and adaptor plates required for disassembly.

Removing Gear End Components

Instructions for disassembling the gear end, including removing the cover, hub, and gear.

Removing Discharge End Carrier

Procedures for safely removing the discharge end carrier and associated parts.

Rotor Removal from Housing

Steps for carefully removing the rotors from the blower housing using slings and jack screws.

Section 7: Assembly Instructions

Rotor Shaft Seal and Bearing Spacer Installation

Installing rotor shaft seals and fitting bearing spacers according to specifications.

Housing, Carrier, and Rotor Lubrication

Assembling the housing and carrier, and lubricating rotors and spacers for proper function.

Bearing Assembly and Clearance Measurements

Assembling bearings and taking initial measurements for shaft shim set thickness.

Shim Thickness Determination and Installation

Calculating and installing shims to achieve correct rotor end clearance.

Carrier Installation and Clearance Checks

Mounting the discharge end carrier and verifying total end clearance with a dial indicator.

Seal, Shim, and Bearing Installation

Installing seals, shims, and bearings using appropriate tools and techniques.

Bearing Retainer Tightening and Clearance Checks

Securing bearing retainers and performing final clearance checks at inlet and discharge.

Lockwasher, Slinger, and End Cover Installation

Installing lockwashers, oil slingers, and end covers with gaskets and screws.

Bearing Bore Measurement and Seal Installation

Measuring bearing bore and installing oil seals with correct orientation and clearance.

Shim Installation and Roller Assembly

Installing shims for clearance and pressing roller bearing assemblies onto shafts.

Bearing Clamp Plates and Pinion/Hub Installation

Mounting bearing clamp plates and installing heated pinion and hub assemblies.

Bearing Retainer Nut Tightening and Timing Prep

Securing retainer nuts and preparing rotors for interlobe clearance timing.

Finding Minimum Rotor Clearances

Procedures for measuring smallest minus and plus readings to determine rotor clearances.

Setting Interlobe Clearance and Final Assembly

Adjusting clearances and completing final tightening of gears and covers.

Warranty Information

General Warranty Provisions and Disclaimer

Outlines exclusions, limitations of liability, and warranty claim procedures.

Gardner Denver Contact Information

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