37-1-615 Page 5
LIST OF ILLUSTRATIONS
FIGURE 2-1 – OPERATING PRINCIPLE.............................................................................................................................. 10
FIGURE 2-2 – ACCESSORIES AND SAFETY DEVICES ..................................................................................................... 11
FIGURE 2-3 - BELT DRIVE OVERHUNG LOAD CALCULATIONS ...................................................................................... 14
FIGURE 2-4 – OUTLINE DIMENSIONS ............................................................................................................................... 17
FIGURE 2-5 – OUTLINE DIMENSIONS (CONTINUED) ....................................................................................................... 18
FIGURE 3-1 – MAXIMUM RATING ....................................................................................................................................... 19
FIGURE 3-2 – WATER QUALITY REQUIREMENTS ............................................................................................................ 20
FIGURE 3-3 – LIQUID RATE ................................................................................................................................................ 21
FIGURE 3-4– INLET WATER INJECTION DIAGRAM .......................................................................................................... 21
FIGURE 3-5 – ALTITUDE – PRESSURE/VACUUM ............................................................................................................. 22
FIGURE 3-6 – MINIMUM SPEED, MAXIMUM PRESSURE OR VACUUM ........................................................................... 23
FIGURE 4-1 – AEON PD SYNTHETIC LUBRICANT ........................................................................................................... 25
FIGURE 4-2 – SYNTHETIC LUBRICANT CHART ............................................................................................................... 26
FIGURE 4-3 – NON-SYNTHETIC LUBRICANT CHART ....................................................................................................... 26
FIGURE 4-4 – OIL BATH FILTER ......................................................................................................................................... 28
FIGURE 4-5 – OIL WETTED FILTER-SILENCER ................................................................................................................ 28
FIGURE 4-6 – DRY TYPE FILTER AND FILTER-SILENCER ............................................................................................... 29
FIGURE 6-1 – ADAPTOR PLATE .......................................................................................................................................... 35
FIGURE 6-2 – ADAPTOR PLATE .......................................................................................................................................... 35
FIGURE 6-3– SPANNER WRENCH ...................................................................................................................................... 35
FIGURE 6-4 – ADAPTOR PLATES ....................................................................................................................................... 35
FIGURE 6-5 - PULLER .......................................................................................................................................................... 36
FIGURE 6-6 - ALTERNATE ADAPTOR PLATES .................................................................................................................. 36
FIGURE 6-7 - CARRIER FLANGE ......................................................................................................................................... 37
FIGURE 6-8 - BEARING CLAMP PLATE SHIM ..................................................................................................................... 37
FIGURE 6-9 - PULLER .......................................................................................................................................................... 37
FIGURE 6-10 - ROTOR SLING REMOVAL ........................................................................................................................... 39
FIGURE 6-11 - JACK SCREWS ............................................................................................................................................ 39
FIGURE 7-1 – ROTOR SHAFT SEALS ................................................................................................................................ 40
FIGURE 7-2 – BEARING SPACERS .................................................................................................................................... 40
FIGURE 7-3 – DISCHARGE OPENING ................................................................................................................................ 40
FIGURE 7-4 – LOWER THE GATE ROTOR INTO THE HOUSING ASSEMBLY .................................................................. 40
FIGURE 7-5 – ANGULAR CONTACT BEARING ASSEMBLY .............................................................................................. 41
FIGURE 7-6 – BEARING INSTALLATION ........................................................................................................................... 41
FIGURE 7-7 – DISCHARGE END BEARING CARRIER ....................................................................................................... 42
FIGURE 7-8 – ROTOR END CLEARNACE CHART (UNIT COLD) ....................................................................................... 42
FIGURE 7-9 – DEPTH MICROMETER - ROTOR LOBES .................................................................................................... 42
FIGURE 7-10 – OUTSIDE MICROMETER - THICKNESS OF SHIMS .................................................................................. 42
FIGURE 7-11 – DISCHARGE OPENING & DOWEL PINS ................................................................................................... 43
FIGURE 7-12 – DIAL INDICATOR ........................................................................................................................................ 43
FIGURE 7-13 – SEAL INSTALLATION GUIDE ..................................................................................................................... 44
FIGURE 7-14 – PROTECTIVE INSTALLATION SLEEVES OVER EACH SHAFT ................................................................ 44
FIGURE 7-15 – MICROMETER - THICKNESS OF SHAFT SHIM SET ................................................................................ 45
FIGURE 7-16 – SHAFT EXTENTION ................................................................................................................................... 45
FIGURE 7-17 – BEARING PRESS PLATES ......................................................................................................................... 46
FIGURE 7-18 – BEARING CLAMP PLATES ........................................................................................................................ 46
FIGURE 7-19 – DISCHARGE OPENING .............................................................................................................................. 46
FIGURE 7-20 – REINFORCING PLATE ............................................................................................................................... 46
FIGURE 7-21 – END COVER ASSEMBLY ........................................................................................................................... 47
FIGURE 7-22 – BEARING BORE ......................................................................................................................................... 48
FIGURE 7-23 – DEPTH MICROMETER - MEASURE DISTANCE TO END OF BEARING SPACER ASSEMBLY ............... 48
FIGURE 7-24 – OIL SEAL ON GATE ROTOR SHAFT ASSEMBLY ..................................................................................... 48
FIGURE 7-25 – SLIDE SHIMS OVER THE SHAFTS ASSEMBLY ........................................................................................ 48
FIGURE 7-26 – PRESS PLATE AND JACK SCREW ASSEMBLY ....................................................................................... 49
FIGURE 7-27 – INSTALL HUB & PINION PULL TIGHT WITH LOCKING DEVICE ASSEMBLY .......................................... 49
FIGURE 7-28 – MOUNT INDICATOR AND BUTTON BRACKET ASSEMBLY ..................................................................... 49
FIGURE 7-29 – SMALLEST MINUS READING .................................................................................................................... 50
FIGURE 7-30 – SMALLEST PLUS READING ...................................................................................................................... 50
FIGURE 7-31 – SETTING THE INTERLOBE CLEARANCE ................................................................................................. 50
FIGURE 7-32 – HOLD GEAR & SHAFT FROM TURNING TIGHTEN FIVE GEAR TO HUB "NYLOK" SCREWS ................ 50