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GAS GAS FSR 450 - 2007 User Manual

GAS GAS FSR 450 - 2007
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ENGLISH
FSR450´07
FSR450´07
USER MANUAL
USER MANUAL
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GAS GAS FSR 450 - 2007 Specifications

General IconGeneral
BrandGAS GAS
ModelFSR 450 - 2007
CategoryMotorcycle
LanguageEnglish

Summary

Foreword

Important Notices and Symbols

Warning Symbols

Identifies instructions to prevent injury or death.

Caution Symbols

Identifies instructions to prevent equipment damage.

Note Symbols

Highlights points of particular interest for operation.

General Motorcycle Information

Engine Specifications

Details engine type, displacement, bore, stroke, and fuel supply.

Transmission Details

Covers transmission type, clutch, gear ratios, and oil.

Chassis and Tyre Specifications

Describes chassis type and available tyre sizes.

Suspension System

Details front and rear suspension types and stroke.

Brake System

Specifies brake type and effective disk diameters.

Motorcycle Dimensions

Lists overall height, length, width, wheelbase, etc.

Component Identification

GAS GAS FSR 450 Components

Identifies controls and parts on the FSR 450 handlebar.

GAS GAS FSR SM 450 Components

Identifies controls and parts on the FSR SM 450 handlebar.

Component Layout Diagrams

Illustrates and labels various motorcycle components.

Side Stand Operation

Fueling Information

Specifies fuel tank capacity and required petrol octane.

Fuel Recommendations

Serial Number and Approval Plate

Locates and explains the serial and qualification plates.

Engine Starting and Stopping

Starting the Engine

Step-by-step guide to starting the motorcycle engine.

Stopping the Engine

Procedure for safely shutting down the engine.

Cold Engine Starting

Gear Shifting Procedures

Explains the 6-speed return shift system and shifting steps.

Motorcycle Stopping Procedure

Initial Break-In Period

Details the necessary steps for the motorcycle's break-in period.

Maintenance Schedule Overview

Battery Maintenance

Battery Removal and Charging

Instructions for removing the battery and charging procedures.

Cooling System Care

Radiator Hose and Radiator Checks

Inspecting radiator hoses for damage and radiator fins for obstructions.

Coolant and Anti-freeze Guidelines

Information on coolant function, level checks, and anti-freeze.

Coolant Level Check

Coolant and Anti-freeze Warnings

Cautions regarding coolant type, mixing, and safety.

Coolant Replacement

Recommended Coolant Fluid

Specifies the type of antifreeze and distilled water mixture.

Spark Plug Service

Spark Plug Maintenance and Inspection

Details spark plug gap, cleaning, and replacement intervals.

Spark Plug Heat Grade Selection

Guide to choosing the correct spark plug heat grade.

Spark Plug Removal Procedure

Warning on Spark Plug Installation

Alerts to potential engine damage from incorrect spark plug fitting.

Disconnecting Spark Plug Components

Fuel System Safety

Safety precautions when working with the fuel system.

Air Filter Maintenance

Air Filter Obstruction Effects

Explains consequences of a dirty or obstructed air filter.

Air Filter Cleaning Procedure

Step-by-step guide for cleaning the air filter.

Air Filter Safety Warnings

Safety precautions during air filter cleaning, including petrol use.

Throttle Cable Adjustment

Clutch Adjustment

Exhaust System Overview

Describes the function of the exhaust and silencer.

Silencer Replacement Guide

Instructions for replacing the motorcycle's silencer.

Silencer Packing Replacement

Chain Tension Check and Adjustment

How to check and adjust drive chain slack.

Drive Chain Tension Adjustment

Wheel Alignment Verification

Method for checking wheel alignment.

Drive Chain and Sprocket Wear

Inspecting the drive chain and sprockets for wear.

Chain Guide and Sprocket Inspection

Chain Lubrication Best Practices

Recommendations for lubricating the drive chain.

Handlebar Position Adjustment

Brake System Operation

Explains automatic brake pad wear compensation.

Brake Lever and Pedal Adjustment

Brake Fluid Maintenance

Guidance on checking and changing brake fluid.

Brake Fluid Specifications and Checks

Brake Pad Wear Inspection

Procedure for checking brake pad thickness.

Steering System Adjustment

Requirements for proper steering adjustment.

Steering System Check and Adjustment

Steering Lock Operation

How to engage and use the steering lock mechanism.

Front Fork Adjustments Overview

Fork Extension (Rebound) Adjustment

How to adjust the front fork's rebound damping.

Front Fork Air Pressure

Information regarding standard air pressure in front forks.

Front Fork Compression Adjustment

Adjusting Front Fork Oil Level

Step-by-step guide for adjusting the oil level in front forks.

Suspension Spring Installation

Suspension Plate Positioning

Ensuring correct placement of suspension plates.

Rear Suspension Adjustments

Rear Shock Extension Adjustment

Adjusting the rebound damping on the rear shock absorber.

Rear Shock Compression Adjustment

Adjusting the compression damping on the rear shock absorber.

Rear Suspension Spring Adjustment

Rear Shock Absorber Spring Replacement

Guidance on replacing the rear shock absorber spring.

Wheel and Tyre Maintenance

Tyre Pressure and Track Conditions

Adjusting tyre pressure based on track conditions.

Rim and Spoke Integrity Checks

Importance of spoke tension and rim centring.

Motorcycle Cleaning Procedures

Preparation for Cleaning

Steps to prepare the bike before washing.

Areas Requiring Careful Cleaning

Parts to avoid spraying with high-pressure water.

Post-Cleaning Steps

Actions to perform after cleaning the motorcycle.

Daily Bolt and Nut Tightness Check

Tightening Torque Specifications

Lubrication Points and Methods

General Lubrication Guide

Specific points and methods for general lubrication.

Chain and Engine Oil Maintenance

Chain Lubrication

Proper technique and frequency for lubricating the drive chain.

Engine Oil Change Procedure

Steps for changing the engine oil and filter.

Engine Oil Change Process

Draining Engine Oil

How to drain the engine oil from the sump.

Oil Filter Replacement

Instructions for removing and replacing the oil filter element.

Completing the Engine Oil Change

Suspension Tuning Principles

Front Fork Oil Level Adjustment

How fork oil level affects suspension performance.

Troubleshooting Suspension Issues

Front and Rear Fork Adjustment Symptoms

Common front fork and rear shock stiffness/softness issues with solutions.

Determining Proper Suspension Settings

Factors influencing suspension setup for rider and conditions.

Suspension Tuning for Rider Experience and Conditions

Adjusting Suspension for Rider and Track

Adapting suspension to rider weight, skill, and track conditions.

Ensuring Suspension Balance and Handling

Checking front/rear compatibility and diagnosing steering issues.

Specific Suspension Problem Diagnosis and Solutions

Troubleshooting Fork and Rear Shock Issues

Addressing potholes, rear tire grip, and bottoming issues.

Gear Selection for Race Conditions

How to select gear ratios based on track conditions.

Competition Preparation and Checks

Track-Specific Care

Maintenance tips for dry, wet, or muddy track conditions.

Pre-Competition Checklist

Essential checks before participating in a competition.

Post-Competition Maintenance and Storage

Post-Race Checks for Terrain Conditions

Specific checks after racing on dusty or muddy terrain.

Motorcycle Storage and Retrieval Procedures

Steps for preparing the bike for storage and bringing it back into use.

Multifunction Display Operation

Multifunction Panel Layout

Description of the central screen, buttons, and indicators.

Multifunction Display Symbols

Explanation of the various symbols used on the display.

Multifunction Display Technical Data

Multifunction Display Functions Explained

Operating Multifunction Display Buttons

Mode Button Functions

How to navigate and switch display screens using the MODE button.

Reset Button Functions

How to reset stored data using the RESET button.

Gear Change Indicator Setup

Procedure to set up the RPM-based gear change indicator.

Multifunction Display Configuration

Fault Diagnosis Guide

Starter Motor and Engine Rotation Faults

Troubleshooting issues with the starter motor and engine rotation.

Engine Not Starting Faults

Diagnosing and resolving issues when the engine won't start.

Engine Running and Acceleration Faults

Engine Overheating and Oil Consumption Faults

Diagnosing engine overheating and high oil consumption.

Engine Noise and Detonation Faults

Exhaust Fumes and Gear Engagement Faults

Troubleshooting exhaust fumes and gear engagement problems.

Gear Engagement and Clutch Slipping Faults

Bike Stability and Shock Absorption Faults

Troubleshooting bike instability and stiff shock absorption.

Soft Shock Absorption and Noise Faults

Handlebar Vibration and Alignment Faults

Troubleshooting handlebar vibrations and wheel misalignment.

Motorcycle Pulling and Brake Faults

Lighting System Faults

Troubleshooting blown fuses or faulty voltage regulators in the lighting system.

Warranty Terms and Conditions

Warranty Period Details

Defines the duration and conditions of the manufacturer's warranty.

Purchaser's Warranty Obligations

Warranty Exclusions List

Lists components and issues not covered by the warranty.

General Warranty Provisions

Warranty Claims and Procedures

Outlines how to make warranty claims and dealer responsibilities.

Notes Section

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