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GAS GAS PAMPERA 450 - 2007 User Manual

GAS GAS PAMPERA 450 - 2007
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PAMPERA 450-07
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GAS GAS PAMPERA 450 - 2007 Specifications

General IconGeneral
BrandGAS GAS
ModelPAMPERA 450 - 2007
CategoryMotorcycle
LanguageEnglish

Summary

Foreword

Introduction from GAS GAS

Introductory message from GAS GAS thanking the user and welcoming them to the family.

Important Notice and Warnings

Warning Instructions

Identifies special instructions or procedures that, if not correctly followed, could result in personal injury or death.

Caution Instructions

Identifies special instructions or procedures that, if not strictly observed, could result in damage to or destruction of equipment.

Note for Operation

Indicates points of particular interest for more efficient and convenient operation.

General Information

Engine Specifications

Details the engine type, displacement, bore and stroke, spark plug, fuel supply, and ignition.

Transmission Specifications

Details transmission type, clutch, secondary transmission, and gear ratios.

Chassis Specifications

Details chassis type and tyre sizes for front and rear.

Vehicle Specifications and Dimensions

Suspension and Brake Systems

Details front/rear suspension, types, stroke, oil levels, and brake specifications.

Overall Dimensions and Capacities

Details overall dimensions, fuel capacity, and vehicle weight.

Component Locations - Handlebars

Handlebar Control Identification

Identifies clutch handle, start button, fuel cap, brake handles, and throttle control.

Component Locations - Motorcycle Body

Motorcycle Component Identification

Identifies front suspension, radiator, fuel tank, air filter, seat, brake components, shift pedal, rear suspension, chain, and exhaust.

Side Stand Operation

Side Stand Operation and Safety

Details how to unfold the side stand and the note about engaging the security strap.

Fuel (Petrol) Information

Recommended Fuel Type and Capacity

Specifies 98 octane unleaded petrol and fuel tank capacity.

Vehicle Identification and Fuel Requirements

Recommended Fuel Details

Details octane rating methods, minimum requirements, and handling warnings.

Vehicle Identification

Describes location of serial number and qualification approval plate.

Engine Starting and Stopping Procedures

Starting the Engine

Details steps to start the engine, including neutral gear and starter button use.

Stopping the Engine

Details steps to stop the engine, including neutral gear and ignition key rotation.

Starting Engine Note

Note regarding potential battery power loss when turning the ignition key to ON.

Cold Start and Gear Shifting Procedures

Cold Start Procedures

Explains cold start function and procedure, including notes.

Gear Shifting Procedures

Describes transmission and shifting process, including cautions.

Stopping the Motorcycle and Break-in

Stopping the Motorcycle

Details steps for deceleration and braking.

Break-in Procedure and Notes

Explains initial break-in, including notes and cautions.

Battery Maintenance and Removal

Battery Description and Removal

Notes battery is maintenance-free and details removal steps.

Battery Warnings and Operation

Warns about hazards and provides charging instructions.

Cooling System and Coolant Maintenance

Coolant Function and Level Checks

Explains coolant function and daily level checking, with warnings.

Coolant Maintenance and Protection

Details hose/radiator checks, anti-freeze info, and solution cautions.

Coolant Level Adjustment

Coolant Level Check and Adjustment

Details checking and removing radiator cap, and adding coolant.

Coolant Handling and Freezing Protection

Cautions on coolant type, dilution, and freezing protection.

Coolant Level and Changing

Coolant Level Check and Recommended Liquid

Instructions for checking level and recommended coolant type.

Coolant Changing Procedure and Warning

Details changing coolant process and warns about coolant on tires.

Spark Plug Maintenance

Spark Plug Specifications and Maintenance

Details specs, gap, tightening, inspection, cleaning, and replacement notes.

Spark Plug Maintenance Schedule and Types

Lists schedule and recommended plug types with comments.

Spark Plug Removal Procedure

Spark Plug Fitting Caution

Caution that incorrect spark plug fitting or heat grade can cause serious engine damage.

Spark Plug Removal Steps

Details steps for removing the spark plug, involving seat and fuel tank removal.

Spark Plug Inspection and Cleaning

Accessing and Handling Spark Plug

Steps to access plug, handle cap, and warnings about fuel spillage.

Spark Plug Cleaning and Gap Adjustment

Details cleaning carbon build-up and readjusting the spark plug gap to 0.7-0.8 mm.

Air Filter Maintenance

Air Filter Function, Importance and Obstruction Caution

Explains filter role, consequences of obstruction, and engine dirt entry.

Air Filter Cleaning Procedure and Warnings

Details cleaning steps, warnings about ventilation, flames, and not using petrol.

Throttle Cable Adjustment

Throttle Cable Smoothness and Play Check

Checks that the throttle grip turns smoothly and has 2-3 mm of play.

Throttle Cable Adjustment Procedure

Details adjusting throttle cable play using the locknut and adjuster, or carburetor adjustment.

Air Filter Sealing

Instructions for fitting the air filter, covering it with grease for a good seal and preventing dirt entry.

Clutch and Exhaust System Maintenance

Clutch Adjustment

Specifies play and how to adjust the clutch lever.

Exhaust System Maintenance

Describes function, replacement, and silencer packing.

Silencer Packing and Chain Maintenance

Silencer Packing Replacement

Details steps for changing silencer packing.

Chain Maintenance and Tension

Covers chain wear, maintenance, tension check, and warnings.

Chain Tension Adjustment

Chain Tension Adjustment Procedure

Details steps for adjusting chain tension and axle nut tightening.

Wheel Alignment and Chain/Sprocket Wear

Notes on wheel alignment, warnings, and inspecting chain/sprocket wear.

Chain Components and Lubrication

Chain Guide Slide and Wear Guide Inspection

Inspect chain guide slide and wear guide for wear or damage.

Sprocket Wear and Chain Lubrication

Inspect sprocket teeth and advice on lubricating the chain.

Handlebar and Brake System Overview

Handlebar Adjustment and Lubrication

Details handlebar position adjustment and roller lubrication.

Brake System Overview

Notes automatic compensation for disc and pad wear.

Brake Adjustments and Fluid Maintenance

Brake Lever and Pedal Adjustment

Details adjusting front lever and rear pedal play.

Brake Fluid Maintenance and Warnings

Regularly check/change fluid, warnings on mixing and mushy feel.

Brake System and Steering Adjustment

Brake Fluid and Wear Inspection

Recommended fluid, level check, warnings, and pad replacement.

Steering System Adjustment

Ensures steering turns freely without excessive play.

Steering Adjustment and Locking

Checking Steering Adjustment

Procedure to check steering adjustment by pushing handlebar and front fork for play or tightness.

Steering Adjustment Procedure

Steps for adjusting steering tightness by loosening bolts and using a special spanner.

Steering Lock Operation

Explains how to use the steering lock mechanism by turning handlebars and inserting the key.

Front Forks Adjustment

Steering Lock Caution

Caution never to leave the key in the lock, as turning the steering could damage it.

Front Fork Adjustment Stages

Front fork adjustments are done in two stages: adjusting the oil level and other adjustments.

Front Fork Oil Level Effects

Explains how higher or lower oil levels affect fork rebound speed in the final stage of travel.

Front Fork Oil Level Adjustment

Front Fork Oil Level Caution

Caution that front fork left and right tubes must be at the same level and aligned with the plate.

Adjusting the Oil Level Procedure

Details steps for adjusting fork oil level, including removing handlebars, caps, and springs.

Recommended Fork Oil

Specifies SAE 7.5 as the recommended oil for front forks.

Suspension Height Adjustment

Suspension Height Adjustment

Adjusts suspension height according to the suspension tube height to 10 mm.

Rear Suspension Operation

Rear Suspension Components

Describes the rear suspension components: shock absorber, swing arm, tie rods, and rocker arm.

Rear Suspension Adjustments

Explains that spring preload and damping force can be adjusted for riding conditions.

Rear Suspension Spring Adjustment

Spring Adjustment Procedure

Details steps for adjusting spring preload by removing seat, covers, silencer, and subchassis.

Suspension Spring Specifications

Provides specifications for the standard spring length (258 mm) and preload.

Rear Shock Absorber Spring Replacement

Advice on replacing rear shock absorber springs with stiffer or softer options based on rider weight and conditions.

Wheel and Tyre Maintenance

Tyre Pressure Importance and Adjustment

Explains pressure affects traction/handling, adjust for conditions, test cold.

Spokes, Rims and Centring

Ensure spoke tightness, check rim centring, and warnings.

Wheel Ejection Warning

Warning about improper removal of rear shock absorber spring ejecting parts at high velocity.

Vehicle Cleaning Procedure

Cleaning Preparation and Care Areas

Prepare bike, cover sensitive areas, and identify care areas.

Brake Disc Cleaning and Post-Cleaning

Warning on brake disc cleaning, and post-cleaning steps.

Bolt and Nut Tightening Checks

Daily Bolt Tightening

Ensure all bolts and nuts are tightened daily before riding and are in good condition.

Component Tightening Reference

List of components with corresponding numbers for checking bolt and nut tightness.

Lubrication Points

General Lubrication Procedure

Lubricate points with motor oil or grease periodically, especially after washing or wet conditions.

General Lubrication Points

Lists lubrication points: clutch lever, brake levers, rear brake pedal, rear brake bearing, and shift pedal.

Chain and Engine Oil Maintenance

Chain Lubrication

Lubricate the chain after wet terrain or when dry, using high viscosity oil on rollers.

Engine Oil Recommendations and Checks

Recommends oil type, temperature guide, and oil level check.

Engine Oil Change Schedule and Danger

Details oil change schedule and warns about hot oil/fumes.

Engine Oil Change Procedure

Oil Handling and Change Notes

Attention to oil hazards, storage, recycling, and hot engine oil change.

Engine Oil Drain and Filter Replacement

Details draining oil and replacing filter element and gasket.

Oil Filter Fitting Warning

Warning about incorrect oil filter fitting.

Engine Oil and Filter Replacement (Cont.)

Filter Cover, Bolt Tightening, and Engine Warning

Position cover, bolt down, and warning about engine damage from incorrect oil.

Oil Filter Intake and Level Check

Inspect filter intake, check oil level and top up.

Tuning the Suspension

Suspension Tuning Importance, Factors, and Principles

Critical tuning, factors to consider, and adjustment principles.

Front Forks Oil Level Adjustment

Adjusting oil level affects upper fork stroke.

Suspension Setting Diagnosis and Correction

Suspension Setting Correction Guide

Guide to diagnosing and correcting poor settings with notes.

Front Fork and Rear Shock Symptoms

Details symptoms and cures for front fork and rear shock issues.

Determining Proper Settings and Readjustment

Discusses factory settings, rider adjustments, and surface type adjustments.

Suspension Tuning Experience and Compatibility

Suspension Tuning Experience and Track Type

Advice for different rider experiences and track types.

Front and Rear Suspension Compatibility Check

Procedure to check suspension balance.

Front End Behavior Issues and Adjustments

Addresses front end problems like searching downhill or knifing.

Suspension Adjustments for Bottoming Conditions

Front Fork Response and Rear Tire Traction Issues

Addresses front fork response and rear tire traction problems.

Bottoming Out Issues and Adjustments

Addresses bottoming on jumps and soft suspension with adjustments.

Post-Adjustment Compatibility Check Note

Note to always check front and rear compatibility after adjustments.

Track Conditions and Spare Parts

Special Care by Track Conditions

Advice for special care in dry/dusty, wet/muddy, and sandy conditions, focusing on air cleaner and chain.

Spare Parts Availability

Information regarding the availability of spare parts can be obtained from your Gas Gas dealer.

Monthly Use Checks

Checklist of tasks to perform monthly, including tightening bolts, checking fluid levels, and inspecting cables.

Motorcycle Storage Procedures

Maintenance Before Storage

Details maintenance steps before storage: cleaning, warming oil, draining transmission oil, emptying fuel, disconnecting battery.

Storage Preparation Steps

Specific actions for storage: lubricating cables, spraying oil on unpainted surfaces, raising wheels, covering exhaust pipe.

Returning to Use After Storage

Steps to put the motorcycle back into use after storage: remove cover, check spark plug, fill fuel tank, check points, connect battery.

Multifunction Display Instructions

Multifunction Display Overview

Describes the waterproof multifunction display, its LCD screen, and the information it provides (rpm, speed, journey, etc.).

Multifunction Display Symbols

Explanation of the symbols used for LED indicators like turn signals, headlights, and neutral gear.

Multifunction Display Functions and Indicators

Tachometer and Speed Functions

Describes tachometer (bar/digital), max RPM, max speed, and average speed.

Time and Distance Tracking

Covers ODO, TRIP, RT, TT, and Clock functions.

Gear Change and Fuel Indicators

Explains gear change indicator and fuel level indicator.

Multifunction Display Button Operations

Mode Button Operation

Operation of the MODE button to switch between display screens and partial screens.

Reset Button Operation

Operation of the RESET button to zero stored data like TRIP 2, MAX, MAX RPM, TRIP 1, AVG, and RT.

Gear Change Indicator Setup

Procedure to set the gear change indicator by selecting RPM and confirming with the RESET button.

Multifunction Display Configuration

Configuration Operations Overview

Configures clock, gear change indicator, engine revs, and units.

Clock and Gear Change Indicator Configuration

Setting clock format/time and gear change RPM level.

Engine Rev Signal and Circumference Adjustment

Configuring engine rev signal and wheel circumference.

Multifunction Display Configuration (Cont.)

Circumference Value Configuration

Procedure for configuring the circumference value by adjusting the flashing digit.

Fault Diagnosis Guide

Starter Motor Not Working

Troubleshooting steps for when the starter motor does not work, checking fuses and battery.

Engine Not Rotating

Troubleshooting steps for when the engine does not rotate, checking crankshaft lock and transmission seizure.

Engine Rotates But Does Not Start

Troubleshooting steps for when the engine rotates but does not start, checking fuel supply and spark plug.

Fault Diagnosis (Cont.)

Engine Start, Overheating, and Running Issues

Troubleshooting for engine start, overheating, and smooth running problems.

Power, Acceleration, and Oil Consumption Issues

Troubleshooting for power loss, acceleration, and excessive oil consumption.

Fault Diagnosis (Cont. 2)

Oil Consumption, Engine Noise, and Exhaust Issues

Troubleshooting for high oil consumption, noise, detonations, and fumes.

Gear Engagement and Exhaust Issues

Troubleshooting for gears not engaging and exhaust system deterioration.

Fault Diagnosis (Cont. 3)

Gear Engagement and Clutch Slipping Issues

Troubleshooting for gears not engaging, jumping, and clutch slipping.

Bike Instability and Shock Absorption Issues

Troubleshooting for instability and hard/soft shock absorption.

Fault Diagnosis (Cont. 4)

Shock Absorption and Bike Noise Issues

Adjusting shock absorption and troubleshooting unusual bike noise.

Handlebar Vibrations

Troubleshooting for handlebar vibrations.

Fault Diagnosis (Cont. 5)

Motorcycle Pulling and Brake Issues

Troubleshooting for pulling to one side and brake system problems.

Lights and Lighting System Issues

Troubleshooting for lights blowing and lighting system not working.

Warranty Terms and Conditions

Warranty Period

Details the warranty period, starting from the vehicle delivery date.

Claims Under Warranty

Explains how to make warranty claims and conditions for claims not brought to an authorized dealer.

Purchaser Obligations and Warranty Exclusions

Purchaser's Warranty Obligations

Details purchaser's obligations, such as submitting to inspections and using authorized parts/fluids.

Warranty Exclusions

Lists items not covered by warranty, including worn parts, consumables, and cosmetic damage.

Various Warranty Provisions

GG's Repair Prerogative and Defect Verification

GG decides on repairs, can demand parts return or expert inspection.

Unrepairable Defects and Dealer Claims

Options for unrepairable defects and purchaser rights against dealer.

Reselling, Acoustic/Aesthetic Phenomena, and Ageing

Warranty unchanged on resale; excludes minor imperfections and ageing.

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