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General| Transmission | 6-speed |
|---|---|
| Seat Height | 960 mm |
| Cooling System | Liquid |
| Starter | Kick |
| Front Brake | Disc |
| Rear Brake | Disc |
| Front Suspension | Kayaba forks |
Overview of the workshop manual's purpose and explanation of symbols used for important information.
Essential safety rules for working on the vehicle, covering fire prevention, personal protection, and work area tidiness.
Guidelines on using original parts, specified tools, and proper procedures for cleaning and assembly.
Table of standard tightening torques for nuts/bolts and information on engine serial number identification.
Comprehensive specifications for engine, fuel, ignition, transmission, and other key vehicle components.
Cleaning the motorcycle, removing seat, fuel tank, and plastic covers as initial steps for engine extraction.
Procedures for draining transmission oil and coolant, and disconnecting coolant pipes and spark plug connector.
Removing chain pinion, clutch rod, gear lever, and disconnecting electrical wiring connectors from the engine.
Loosening cylinder head support and engine mounting screws, then performing the final engine removal.
Fitting the engine onto chassis supports, aligning swing arm, and greasing components.
Tightening engine fasteners to specified torques and reassembling carburettor, flywheel, and wiring.
Connecting coolant pipes, filling coolant system, fitting chain pinion, and tensioning the chain.
Refilling transmission oil, fitting exhaust system, and checking O-rings before final assembly steps.
Refitting kick-start pedal, fuel tank, air filter, covers, and seat, with post-run-in checks recommended.
Cleaning the engine, removing ignition cover, and preparing for component disassembly.
Removing magnetic flywheel, ignition stator, and water pump cover and turbine.
Removing exhaust valve covers, clutch components, cylinder head, cylinder, and piston.
Disassembling clutch, removing piston pin, crankshaft, starter pinion, and gearbox components.
Separating crankcases, removing gearbox forks and gears, and extracting the crankshaft.
Diagrams and procedures for servicing crankshaft bearings, connecting rod play, piston checks, and cylinder measurements.
Service procedures for the exhaust valve system, including component identification and testing.
Procedures for crankcase assembly, bearing removal/installation, and seal checks for both halves.
Service and checks for clutch components, gearshift mechanism, starter system, and reed valve.
Service procedures for the ignition system, including electrical tests and spark plug checks.
Ensuring cleanliness, lubricating parts, and assembling the crankshaft into the crankcase.
Assembling gear cams, forks, and joining crankcases after ensuring clean contact surfaces.
Tightening crankcase screws, fitting reed box, and installing crankshaft pinion.
Assembling gear selector unit, starter pinion unit, centrifugal system, and clutch components.
Assembling piston, cylinder, cylinder head, and exhaust valve operating rod.
Fitting water pump, clutch cover, ignition components, and spark plug to complete assembly.
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