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GAS GAS EC 250 User Manual

GAS GAS EC 250
80 pages
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Table of Contents

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GAS GAS EC 250 Specifications

General IconGeneral
Transmission6-speed
StarterElectric and kick
Seat Height960 mm
Engine Type2-stroke, single cylinder
Displacement249 cc
Cooling SystemLiquid cooled
Front Brake260 mm disc
Rear Brake220 mm disc
Bore x Stroke66.4 mm x 72 mm

Summary

Specifications

Dimensions

Motorcycle overall dimensions and key measurements.

Engine Specifications

Details on engine type, bore, stroke, and displacement.

Chassis Specifications

Information on frame type, tires, and suspension basics.

Transmission Specifications

Details on gearbox, clutch, drive system, and ratios.

Brakes Specifications

Information on brake type and disc diameters.

Bolt and Nut Tightening

Daily checks for bolts, nuts, and cotter pins for safety.

Torque Table

Specified torque values for critical bolts and nuts.

Tire Specifications

Information regarding tire types and sizes.

General Information and Components

Location of Components

Identification of major motorcycle parts and controls.

General Information

Basic introductory information about the motorcycle.

Operation and Controls

Side Stand Operation

How to operate and use the motorcycle's side stand.

Fuel System

Details on fuel tank, cap, recommended fuel, and fuel tap.

Engine Oil Mixing

Instructions for mixing fuel and oil for the 2-stroke engine.

Starting the Engine

Procedures for starting the engine, including choke use.

Shifting Gears

How to operate the 6-speed transmission and shift gears.

Stopping the Motorcycle

Techniques for decelerating and stopping the motorcycle safely.

Maintenance and Adjustments

Periodic Maintenance Chart

Schedule and frequency for regular maintenance tasks.

Spark Plug Maintenance

Spark plug inspection, cleaning, gap adjustment, and replacement.

Ignition Timing Adjustment

Procedures for checking and adjusting ignition timing.

Air Cleaner Maintenance

Instructions for inspecting, cleaning, and replacing the air cleaner element.

Throttle Cable Adjustment

How to inspect and adjust throttle grip free play.

Carburetor Tuning

Steps for adjusting idle speed and air/fuel mixture.

Clutch Adjustment

How to adjust the clutch lever play for proper operation.

Exhaust System Maintenance

Care for the muffler and silencer, including packing replacement.

Drive Chain Maintenance

Procedures for inspecting, adjusting, and lubricating the drive chain.

Handlebar Adjustment

How to adjust the handlebar position for rider comfort.

Brake System Maintenance

Adjusting brake lever/pedal play and checking fluid levels.

Disc Brake Fluid

Guidelines for inspecting and changing brake fluid.

Steering System Maintenance

Checks and adjustments for steering play and head nut torque.

Front Suspension Tuning

Front Fork Adjustment Methods

Overview of methods to adjust front fork performance.

Air Pressure Adjustment

How to equalize air pressure in the front fork legs.

Rebound Dampening Adjustment

Adjusting the rate at which the fork extends after compression.

Compression Dampening Adjustment

Adjusting the rate at which the fork compresses.

Oil Level Adjustment

Procedure for checking and adjusting front fork oil level.

Fork Springs and Clamp Position

Adjusting fork springs and clamp position for handling.

Rear Suspension Tuning

Rear Suspension System Overview

Description of the single-shock rear suspension system.

Shock Dampening Adjustments

Adjusting rebound and compression dampening on the rear shock.

Spring Adjustment and Replacement

Procedures for adjusting or replacing rear shock springs.

Wheels and Tires

Tire Care and Pressure

Adjusting tire pressure for track conditions and rider preference.

Spokes and Rim Maintenance

Ensuring spokes are tight and checking rim runout.

Tire Bead Lock

Inspecting and tightening the tire bead lock clamp.

Cleaning Procedures

Washing Precautions

Safety steps and areas to protect during motorcycle washing.

Post-Wash Procedures

Steps to take after washing, including drying and lubrication.

Lubrication

General Lubrication Points

Points requiring lubrication according to the maintenance chart.

Cable Lubrication

How to lubricate throttle cables using specialized tools.

Troubleshooting

Engine Starting Issues

Common causes and solutions for engine start problems.

Fuel and Air Mixture Problems

Diagnosing and fixing issues related to fuel/air mixture.

Ignition System Issues

Troubleshooting weak spark, ignition coil, or igniter problems.

Performance and Noise Issues

Diagnosing poor engine performance, abnormal noises, and vibrations.

Handling and Stability Issues

Addressing problems with steering, stability, and braking.

Tuning and Settings

Carburetor Tuning Guide

Principles and steps for tuning the carburetor for optimal performance.

Jet Needle and Air Screw Settings

Adjusting jet needle position and air screw for mixture control.

Suspension Tuning Principles

Factors influencing suspension tuning and adjustment strategy.

Storage

Storage Preparation

Steps for preparing the motorcycle for long-term storage.

Returning to Use After Storage

Procedures for putting the motorcycle back into service after storage.

Digital Functions

Instrument Functions Overview

Explanation of the multi-function display modes and features.

Setting the Clock

How to set the time on the digital instrument display.

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