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Gates GC32TSi User Manual

Gates GC32TSi
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GC32TSi SAFETY AND OPERATION MANUAL
GC32TSi CRIMPER
SAFETY AND OPERATION MANUAL
GC32TSI
Product Number: 7480-7004
Part Number: 78827
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Gates GC32TSi Specifications

General IconGeneral
TypeCrimp Tool
ModelGC32TSi
Weight13 lbs.
Handle TypeErgonomic
Die Set CompatibilityGates dies
Maximum Crimp Force32 tons

Summary

Crimper Details

Your Crimper Details

Fields for serial number and date of purchase.

Crimper Specifications

Technical specifications of the crimper.

Crimper Safety

General Safety Warnings

General warnings about hose assembly fabrication and compatibility.

Specific Safety Precautions

Specific instructions for safe operation of the crimper.

Location Preparation

Select Installation Location

Guidance on choosing an appropriate location for the crimper.

Unpack and Adjust Stand

Unpacking the optional stand and adjusting its height ergonomically.

Box Contents

Included Accessories List

Lists the items included with the GC32-TSi crimper.

Crimper Installation

Assemble Optional Stand

Instructions for assembling and securing the optional crimper stand.

Store and Install Die Sets

Guidance on storing and installing die sets.

Safely Moving Crimper

Unpacking and Initial Checks

Lift from carton, note voltage, remove bolts, adjust control box.

Position Lifting Slings

Correct placement of lifting slings for safe movement.

Incorrect Lifting Warning & Device Positioning

Warning against improper lifting and positioning the lifting device.

Secure Crimper and Manage Slings

Securing the crimper, removing slings, and handling oil reservoir.

Finalizing Crimper Installation

Electrical, Pedal, and Control Panel Setup

Connecting power, installing pedal, and configuring control panel.

Operating Instructions

Critical Safety Warnings

Critical safety warnings during operation.

Power Up Procedure

Steps to power on the crimper and control panel.

E-Crimp Operation

Guide to using the E-Crimp mode for hose assembly.

Die Change Procedure

Instructions for changing dies when required by E-Crimp.

Verify Crimp Quality

Procedures to verify the crimp diameter using calipers.

Hose Preparation Guidelines

Steps for preparing the hose before crimping.

Load and Unload Crimper Dies

Step-by-step guide to loading and unloading dies.

Crimp Assembly Process

Steps for assembling the hose and crimping it.

Initiate and Complete Crimp

How to start, monitor, and finish the crimping process.

Using Coupling Insertion Tool

Guide to using the MegaCrimp coupling insertion tool.

Calibration Procedure

Periodic Maintenance

Lubrication Guidelines

Recommended lubrication practices for the crimper.

Torque Bolt Checks

Checking torque on flange bolts.

Foam Filler Pad Inspection

Inspecting and replacing foam filler pads.

Oil Level and Replacement

Procedures for checking, adding, and replacing hydraulic oil.

Tooling Information

Exploded View of Tooling

Visual representation of tooling components.

Tooling Item List

Table listing tooling items with product and part numbers.

Troubleshooting Guide

Control Panel Indicators

Explanation of control panel indicators and their meanings.

Warranty Information

Two-Year Limited Equipment Warranty

Details of the limited warranty for the equipment.

Warranty Service Contact

Contact information for warranty service.

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