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Gaymar T/PUMP TP600 Series - User Manual

Gaymar T/PUMP TP600 Series
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T/PUMP
®
TP600 & 700 Series Localized Temperature
Therapy System
Service Manual
P/N 101176000 Rev B 9/11

Questions and Answers

Summary

BEFORE YOU BEGIN

Safety and Service Manual Introduction

Read the service manual and safety precautions before servicing the T/Pump. Only qualified personnel should perform repairs.

SAFETY PRECAUTIONS

DANGER Warnings

Critical safety instructions regarding explosion risks and electrical shock hazards.

WARNING Precautions

Important warnings about patient care, device usage, and personnel qualifications.

CAUTION Advisories

Advisories on legal restrictions and proper ventilation for maintaining system performance.

INTRODUCTION

Heat and Cooling Therapy Principles

Explanation of heat and cooling therapy benefits and their application in medical treatment.

Mul-T-Pad System Overview

Description of the Mul-T-Pad interface, its design, and how it delivers temperature therapy.

Connecting the Pads

Instructions and visual guides for connecting single and multiple Mul-T-Pads to the T/Pump system.

PRODUCT CATALOG

Control Unit Models

Details on Classic and Professional control units, including versions with quick disconnects.

Mul-T-Pad Product Lines

Specifications and quantities for various Mul-T-Pad models, including polymer and fabric options.

PUMP FEATURES

Key Pump Features Overview

Detailed descriptions of the T/Pump's features like keypad, hose, indicators, and safety mechanisms.

T;Pump Components Diagram

A visual illustration identifying the key features and components of the T/Pump unit.

KEYPAD FEATURES

TP600 Series Keypad Layout

Explanation of the indicator lights, setpoints, water flow, and on/standby buttons on the TP600 keypad.

KEYPAD FEATURES

TP700 Series Keypad Layout

Details on the TP700 keypad features including setpoints, lock, therapy cycles, and indicators.

KEYPAD FEATURES

TP702 Keypad Layout

Description of the TP702 keypad, covering setpoints, lock, therapy cycles, and indicator lights.

SPECIFICATIONS

Electrical and Physical Specifications

Details on electrical classification, size, weight, reservoir capacity, and flow rate for both voltage models.

Environmental and Temperature Setpoints

Information on operating temperatures, storage conditions, and available temperature setpoints for TP650, TP700, and TP702.

Performance and Safety Specifications

Data on temperature accuracy, contact surface temperature, limit thermostat, leakage, and certifications.

OPERATING INSTRUCTIONS

Clik-Tite Connectors Usage

Step-by-step guide on connecting and disconnecting Clik-Tite connectors and operating hose pinch clamps.

OPERATING INSTRUCTIONS

Quick Disconnects Usage

Instructions for connecting, disconnecting, and operating hose pinch clamps for quick disconnects.

OPERATING INSTRUCTIONS

Start-Up Procedure

Detailed steps for filling, powering, setting temperature, and preparing the T/Pump for operation.

Shutdown Procedure

Instructions for safely powering down, disconnecting, and securing the T/Pump unit after use.

STORAGE; CLEANING

Short-Term Storage Instructions

Steps for preparing the T/Pump for short-term storage, including hose and cord management.

Long-Term Storage and Draining

Procedures for long-term storage, including complete draining and proper hose/cord coiling.

STORAGE; CLEANING

Hospital Cleaning Procedures

Guidelines for cleaning the T/Pump unit, including surface cleaning and germicidal solution circulation.

Pads and Accessories Information

Details on Mul-T-Pads, their design benefits, and interconnection capabilities with Clik-Tite connectors.

WATER TEMPERATURE CONTROL

Temperature Control Devices

Explanation of the thermistor, limit thermostat, and dual processor in controlling heater operation.

Fluid System Components

Description of the pump configuration, motor, and return hose fitting's role in the fluid system.

THEORY OF OPERATION

T;Pump Component Identification

Diagram and list identifying key internal components of the T/Pump, such as PC board, motor, and heater.

FUNCTIONAL CHECK

Functional Check Interval and Equipment

Specifies the recommended frequency for functional checks and lists the necessary equipment for the test.

Functional Check Setup Diagrams

Visual guides illustrating the setup for functional checks using Clik-Tite and quick disconnects.

FUNCTIONAL CHECK

Physical Condition Inspection

Steps for visually inspecting the unit's cords, panels, housing, and connectors for damage.

Flow and Operating Temperature Test

Procedure to test temperature stability, flow rate, and self-test functions of the T/Pump.

FUNCTIONAL CHECK

Temperature and Flow Verification

Details on recording temperature and flow readings to verify performance against specifications.

FUNCTIONAL CHECK

Backup Limit Thermostat Test Procedure

Instructions to test the backup limit thermostat's functionality and ensure safe temperature operation.

FUNCTIONAL CHECK

Leak Test Procedure

Steps to perform a leak test by tilting the unit and checking reservoir tray joints for water leakage.

Ground Resistance and Leakage Tests

Procedures for measuring ground resistance and current leakage to ensure electrical safety.

FUNCTIONAL CHECK

Safety Inspection Form Guide

A sample inspection form detailing parameters for functional checks and safety verification.

DISASSEMBLY;REASSEMBLY

Reservoir Disassembly

Steps to unplug, drain, and remove the reservoir from the T/Pump assembly.

Housing and PC Board Disassembly

Procedures for removing the upper housing, membrane panel, and PC board from the unit.

Heater Kit Assembly Disassembly

Instructions for disassembling the heater kit, including manifold, thermostat, and cartridge heater.

DISASSEMBLY;REASSEMBLY

Heater Assembly and Reassembly Notes

Details on heater assembly, hose installation, o-ring seating, and general reassembly precautions.

Membrane Ribbon Routing

Guidance on proper routing of the membrane ribbon cable to avoid interference with moving parts.

TROUBLESHOOTING

T;Pump Not Turning On or Pumping Issues

Troubleshooting steps for the T/Pump failing to power on or pump fluid, covering cord, PC board, and motor issues.

Indicator Lights and Button Issues

Solutions for warning indicator lights, unit shutdown, and non-responsive keypad buttons on the TP700.

TROUBLESHOOTING

Flow and Warning Indicator Problems

Diagnosing issues with flow indicators, warning lights, audible alarms, and therapy cycle timing.

Setpoint and Cooling Mode Issues

Addressing blinking setpoint lights, issues with warming up, and extended cooling mode operation.

TROUBLESHOOTING

Heating and Cooling Failure Troubleshooting

Resolving problems where the T/Pump will not heat or cool, checking reservoir, flow, and thermostat.

Hose Connector Leak Troubleshooting

Diagnosing and fixing leaks from hose connectors, including Clik-Tite and quick disconnect issues.

TROUBLESHOOTING

T;Pump Wiring Diagram Analysis

Explanation and diagram of the T/Pump's internal wiring, showing connections between components.

PARTS ILLUSTRATION

T;Pump Kit Components Diagram

An illustration showing the main kits and components of the T/Pump system for identification.

PARTS ILLUSTRATION

Detailed T;Pump Parts Diagram

A continuation of the parts illustration, showing more detailed views and labels of T/Pump components.

REPLACEMENT PARTS LIST

Control Unit and Housing Parts

List of part numbers and descriptions for control units, housings, and PC board assemblies.

Heater, Pump, and Accessory Parts

Catalog of replacement parts for the heater assembly, pump motor, hoses, and various accessories.

WARRANTIES

Pump and Pad Warranty Terms

Details on warranty coverage for the pump and single-patient use pads, including labor and parts.

Reusable Pad and Parts Warranty

Information on warranty periods for reusable pads and individual replacement parts, including return procedures.

Gaymar T/PUMP TP600 Series Specifications

General IconGeneral
ModelT/PUMP TP600 Series
Power Supply120V AC, 60Hz
Compression ModeNot applicable
Pressure RangeNot applicable
Power SourceElectric

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