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GE AKR Series User Manual
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GEI-86134,
Power
Circuit
Breokers
Fig.
21,
SST/ECS
test
set,
cat.
no.
TAK-TSI
USING
THE
SST
TEST
sET
The
TAK-TSI
Test
Set
is
a
portable
instrument
designed
for
field-checking
the
time-current
char-
acteristics
and
pickup
calibration
of
the
SST's
various
trip
elements.
It
can
verify
the
ability
of
the
Flux-Shift
Trip
Device
to
trip
the
breaker
andr
in
addition,
includes
means
for
continuity
checking
the
phase
sensors.
WARNING:
BEFORE
CONNECTING
THE
TEST
SET
TO
THE
BREAKER
TRIP
DE-
VICE
SYSTEM,
ENSURE
THAT
THE
CIRCUIT
BREAKER
15
COMPLETELY
DISCONNECTED
FROM
ITS
POWER
SOURCE.
ON
DRAWOUT
EQUIPMENT,
RACK
THE
BREAKER
TO
ITS
DISCON-
NECTED
POSITION.
VERIFY
I:HAT
THE
BREAKER
IS
TRIPPED.
Either
of
two
test
modes
may
be
employed:
rrArt
-
Programmer
Unit
Only.
These
tests
are
conduct@
unit
disconnected
from
the
breaker.
During
test,
the
unit
can
remain
attached
to
the
breaker
or
may
be
completely
re-
moved
from
it.
18
CAUTION:
NEVER
DISENGAGE
THE
T//,RNESS
CONNECTOR
FROM
THE
PRO-
GRAMMER
UNIT
ON
A
BREAKER
THAT
/S
ENERGIZED
AND
CARRYING
LOAD
CURRENT.
THIS
WILL
OPEN-CIRCUIT
THE
CURRENT
S.ANSORS,
ALLOWING
DANGEROUS
AND
DAMAGING
VOLT-
AGES
TO
DEVELOP.
Test
scope:
1.
Verify
the
time-current
characteristics
and
pickup
calibration
of
the
various
trip
elements.
2.
Verify
operation
of
the
SST
target
indicators
on
programmer
units
so
equipped.
rrBrt
-
Complete
Trip
Device
System.
For
these
tests,
mounted
on
the
breaker
and
connected
to
its
wirins
harness.
Test
scope:
1.
A11
"A"
tests
previously
described,
plus
pro-
vision
for
optionally
switching
the
programmer's
output
to
activate
the
Flux-Shift
Trip
Device
and
veri-fy
its
operation
by
physicaliy
tripping
the
breaker.
2.
Check
phase
sensor
continuity.
In
the
event
that
any
component
of
the
SST
system
does
not
perform
within
the
limits
prescribed
in
test
instructions
GEK-64454.
it
should
be
replaced.
17
19
Table of Contents
Table of Contents
2
Introduction
3
Rear Uiew of AKR-30 Breaker
3
Constructional Diff Erences
3
Breaker Ratings
4
Non-Interchangeability Hardware Arrangements
5
Slide Rail Rejection Pin Locations
5
Drawout Breaker Interchangeability
5
Contact Maintenance
6
Manual Handle Adjustment
6
Safety Precautions
6
AKR/AKRU-30 Contact Structure
7
Contact Adjustment
7
AKR-30 Wipe Adjustment
8
Contact Adjustment
8
AKRT- 50 Movable Contact Pivot Block
9
AKRT-50 Contact Structure
9
AKRU-30/50 Fused Breakers
10
Contact Replacement
10
Fuse Sizes and Mounting
10
GE CLF Fuses for AKRU Breakers
10
Mounting of Class J Fuses on AKRU-30 Breakers
11
Typical Mounting for Class L Fuse
11
AKRU-|0 Breaker with Special 2500A Fuse
12
Open Fuse Lockout Device
12
Speciol 2500A Fuse for AKRU-50
12
Mounting for Special 2500A Fuse on AKRU-50 Breaker
13
Plan View of AKRU-50 Breaker Showing 2500A Fuse Tang Positions
13
SST Block Diagram
14
SST Programmer Unit
14
Breaker Maintenance
6
Type SST Overcurrent Trip Device T4
14
Components
14
AKR-54-30 Breaker with SST Trip Device
15
SST Trip Characteristics
16
SST Phase Sensor with Tap Board
16
SST Neutral Sensors
16
Troubleshooting
17
Neutral Sensor Secondary Disconnect Blocks
17
Using the SST Test Set
18
False Tripping
19
Replacement of Current Sensors
19
Flux Shift Trip Device
20
Flux Shift Trip Device Components
21
Trip Rod Adjustment
21
Cabling Diagram
22
Type ECS Overcurrent Trip Device
24
ECS Programmer Unit
24
ECS Block Diagram
24
Ecs Sst
24
ECS Trip Characteristics
25
ECS Current Sensors on AKRU-44-30 Breaker
25
Cabling Diagram for ECS Trip Device
26
ECS Current Sensor
26
5
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GE AKR Series Specifications
General
Number of Poles
1, 2, 3
Voltage Rating
240V AC, 480V AC, 600V AC
Frame Size
AKR
Trip Unit
Thermal-Magnetic
Standards
UL, CSA
Amperage
Varies by model (15-1200)
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