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GE AKR Series User Manual
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Power
Circuit
Breakers,
GEI'86134
FALSE
TRIPPING
-
BREAKERS
EQUIPPED
WITH
GROUND
FAULI
When
nuisance
tripping
occurs
on
breakers
equipped
with
the
Ground
Fault
trip
element,
a
p"onalte
cause
is
the
existence
of
a
false
"ground"
slgnaf
.
As
indicated
by
the
cabling
diagram
of
Fig.
26,
each
phase
sensor
is
connected
in
series
with
a
primary
winding
on
the
Ground
Fault
differential
lransformer.
Under
no-fault
conditions
on
3-wire
Ioad
circuits,
the
currents
in
these
three
windings
add
to
zero
and
no
ground
signal
is
developed.
This
current
sum
will
be
zero
only
i-t
all
three
sensors
have
the
same
electricaL
characteristics.
If
one
sensor
di-ffers
from
the
others
(i.
e.,
differ-
ent
rating
or
wrong
tap
setting),
the
dilferential
transformer
can
produce
output
sufficient
to
trip
the
breaker.
Similarly,
discontinuity
between
any
sensor
and
the
programmer
unit
can
cause
a
false
trip
signal.
If
nuisanc
e
tripping
is
encountered
on
any
breal<er
whose
SST
components
have
previously
demonstrated
satisfactory
performance
via
the
TAK-TS1
Test
Set,
the
sensors
and
their
connections
should
be
closely
scrutinized.
After
disconnecting
the
breaker
from
all
power
sources,
a)
Check
that
all
phase
sensors
are
the
same
type
(ampere
range).
b)
Ensure
that
the
tap
settings
on
all
3-phase
sensors
are
identical.
c)
Verify
that
the
harness
connections
to
the
sensors
meet
the
polarity
constraints
indi-
cated
by
the
cabling
diagram,
i.e.,
white
wire
to
COMMON,
black
wire
to
TAP.
d)
On
Ground
Fault
breakers
serving
4-wire
loads,
check
that
the
neutral
sensor
is
prop-
erly
connected
(see
cabling
diagramFig.
2?).
In
particular,
(1)
Verify
that
the
neutral
sensor
has
the
same
rating
and
tap
setting
as
the
phase
sensors.
(2)
Check
continuity
between
tlle
neutral
sensor
ald
its
equipment-mounted
se-
condary
disconnect
block.
Also
check
for
continuity
from
the
breaker-mounted
neutral
secondary
discormect
block
through
to
the
female
harness
connector
(terminals
L
and
N).
If
the
breal<er's
lower
studs
connect
to
the
supply
source,
then
the
neutral
sen-
sor
must
have
its
LOAD
end
connected
to
the
source.
Ensure
that
the
neutral
eonductor
is
carrying
only
that
neutral
current
asso-
ciated
with
the
breaker's
load
current
(neutral
not
shared
with
other
loads).
e)
If
the
precedingstepsfail
toidenti-ty
the
prob-
Iem,
then
the
sensor
resistances
should
be
measured.
Since
the
phase
and
neutral
sen-
sors
are
electrically
identical,
their
tap-to-
tap
resistances
should
closely
agree.
REPTACEMENT
OF
CURRENT
SENSORS
Referring
to
Fig.
17,
remova!
of
individuat
SST
current
sensors
is
accomplished
as
follows:
a)
Disconnect
the
breaker
harness
from
the
tap
terminal
board
(5),
removing
cable
ties
as
necessary.
Unfastenthe
terminal
board
from
the
breaker
base.
b)
At
the
rear
of
the
breaker,
remove
the
two
Allen
head
screws
(2)
to
separate
the
stud
connector
(3)
from
the
contact
pivot
block.
c)
Loosen
the
clamping
bolt
(7)
and
remove
the
stud
connector.
Lift
out
the
sensor
and
its
tap
terminal
board.
NOTE:
To
prouide
more
working
clearance
to
adjacentaccessories,
i,t
may
sometimes
be
necessary
to
remoae
the
sensor
stud
(8)
also.
Do
this
by
remouing
its
foar
holdi,ng
bolts,
accessible
from
the
rear
of
the
breaker
(see
Fig.
20).
(3)
(4)
19
18
20
Table of Contents
Table of Contents
2
Introduction
3
Rear Uiew of AKR-30 Breaker
3
Constructional Diff Erences
3
Breaker Ratings
4
Non-Interchangeability Hardware Arrangements
5
Slide Rail Rejection Pin Locations
5
Drawout Breaker Interchangeability
5
Contact Maintenance
6
Manual Handle Adjustment
6
Safety Precautions
6
AKR/AKRU-30 Contact Structure
7
Contact Adjustment
7
AKR-30 Wipe Adjustment
8
Contact Adjustment
8
AKRT- 50 Movable Contact Pivot Block
9
AKRT-50 Contact Structure
9
AKRU-30/50 Fused Breakers
10
Contact Replacement
10
Fuse Sizes and Mounting
10
GE CLF Fuses for AKRU Breakers
10
Mounting of Class J Fuses on AKRU-30 Breakers
11
Typical Mounting for Class L Fuse
11
AKRU-|0 Breaker with Special 2500A Fuse
12
Open Fuse Lockout Device
12
Speciol 2500A Fuse for AKRU-50
12
Mounting for Special 2500A Fuse on AKRU-50 Breaker
13
Plan View of AKRU-50 Breaker Showing 2500A Fuse Tang Positions
13
SST Block Diagram
14
SST Programmer Unit
14
Breaker Maintenance
6
Type SST Overcurrent Trip Device T4
14
Components
14
AKR-54-30 Breaker with SST Trip Device
15
SST Trip Characteristics
16
SST Phase Sensor with Tap Board
16
SST Neutral Sensors
16
Troubleshooting
17
Neutral Sensor Secondary Disconnect Blocks
17
Using the SST Test Set
18
False Tripping
19
Replacement of Current Sensors
19
Flux Shift Trip Device
20
Flux Shift Trip Device Components
21
Trip Rod Adjustment
21
Cabling Diagram
22
Type ECS Overcurrent Trip Device
24
ECS Programmer Unit
24
ECS Block Diagram
24
Ecs Sst
24
ECS Trip Characteristics
25
ECS Current Sensors on AKRU-44-30 Breaker
25
Cabling Diagram for ECS Trip Device
26
ECS Current Sensor
26
5
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GE AKR Series Specifications
General
Number of Poles
1, 2, 3
Voltage Rating
240V AC, 480V AC, 600V AC
Frame Size
AKR
Trip Unit
Thermal-Magnetic
Standards
UL, CSA
Amperage
Varies by model (15-1200)
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