INSTALLATION AND OPERATION
SX TRANSISTOR CONTROL Page 2
April 2002
2.2 System Protective Override..................................................................................................... 6
2.2.1 Start Switch Check .......................................................................................................... 6
2.2.2 Accelerator Volts Hold Off...............................................................................................6
2.2.3 Pulse Monitor Trip (PMT)................................................................................................. 6
2.2.4 Thermal Protector (TP)..................................................................................................... 6
2.2.5 Low Voltage ...................................................................................................................... 6
2.3 Diagnostics................................................................................................................................ 6
2.3.1 Status Codes...................................................................................................................... 6
2.3.1.a Standard Status Codes............................................................................................. 6
2.3.1.b Stored Status Codes ................................................................................................ 7
2.3.2 Hourmeter Readings ........................................................................................................ 7
2.3.3 Dash Display Routine and Battery Discharge Indication (BDI).................................. 7
2.3.4 Internal Resistance Compensation ................................................................................ 7
2.3.5 Handset ............................................................................................................................. 7
2.3.6 RS-232 Communication Port ........................................................................................... 7
2.3.7 Circuit Board Coil Driver Modules.................................................................................. 7
Section 3.0 ORDERING INFORMATION, ELEMENTARY AND OUTLINE DRAWINGS......................................................8
3.1 Ordering Information for Separately Excited Controls......................................................... 8
3.2 Outline: SX-2 Package Size...................................................................................................... 9
3.3 Standard Elementary for NEV Application............................................................................ 10
3.4 Standard NEV Application Input/Output List......................................................................... 11
Section 4.0 TROUBLESHOOTING AND DIAGNOSTIC STATUS CODES..............................................................................12
4.1 General Maintenance Instructions................................................................................................. 12
4.2 Cable Routing and Separation ............................................................................................... 12
4.2.1 Application Responsibility............................................................................................... 12
4.2.2 Signal/Power Level Definitions............................................................................................... 12
4.2.2.a Low Level Signals (Level L).............................................................................................. 12
4.2.2.b High Level Signals (Level H)............................................................................................. 13
4.2.2.c Medium-Power Signals (Level MP)................................................................................ 13
4.2.2.d High-Power Signals (Level HP)....................................................................................... 13
4.2.3 Cable Spacing Guidelines........................................................................................................ 13
4.2.3.a General Cable Spacing..................................................................................................... 13
4.2.4 Cabling for Vehicle Retrofits.................................................................................................... 13
4.2.5 RF Interference.......................................................................................................................... 13
4.2.6 Suppression............................................................................................................................... 13
4.3 Recommended Lubrication of Pins and Sockets Prior to Installation........................................ 14
4.4 General Troubleshooting Instructions........................................................................................... 15
4.5 Traction Controller Status Codes................................................................................................... 16-28
Section 5.0 SX FAMILY - GE HANDSET INSTRUCTIONS......................................................................................................29
5.1 General Features ...................................................................................................................... 29
5.2 Purpose/Setup Functions ........................................................................................................ 29
5.3 Setup Function Procedures .................................................................................................... 30
5.3.1 Setup Mode ............................................ .......................................................................... 30
5.3.2 Status Code Scrolling....................................................................................................... 30
5.3.3 SX Handset Plug Connections and Outline Drawing................ .................................... 30
5.4 Setup Functions for Traction Controller ................................................................................ 31-35
5.5 Summary of Current Limit Adjustments..................................................................................36
Section 6.0 MEMORY MAP..........................................................................................................................................................37-39
Table of Contents ( Continued )