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GE Zoneline Generation-3 2800 Series User Manual

GE Zoneline Generation-3 2800 Series
60 pages
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GE Appliances
General Electric Company
Louisville, Kentucky 40225
31-9127
2800 Series
3800 Series
GE Consumer & Industrial
Technical Service Guide
JUNE 2005
Zoneline
Generation III
Airconditioners
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GE Zoneline Generation-3 2800 Series Specifications

General IconGeneral
BrandGE
ModelZoneline Generation-3 2800 Series
CategoryAir Conditioner
LanguageEnglish

Summary

Features and Benefits

Reverse Cycle Heat Pump Defrost System

Details the system for defrosting heat pumps to extend operation and savings.

High Temperature Heat Pump Operation Protection

Explains compressor protection during high outdoor temperatures by turning off the outdoor fan.

Quick Heat Recovery – Heat Pump Units

Describes using resistance heaters for faster room warming after mode changes.

Fan-Cycle Switch – SmartFan

Explains SmartFan for continuous cooling and cycling fan in heating for comfort.

Indoor Coil Frost Control

Details automatic compressor shut-off to prevent indoor coil freezing during low temps.

Electronic Temperature Limiting

Notes seven independent programmable limits for heating and cooling.

Energy Management System Interface with Load Shedding Option

Explains interface for EMS to maintain fan operation during load shedding.

Enhanced Dehumidification

Highlights improved moisture removal capabilities, especially in Dry Air 25 models.

Nomenclature

Model Number

Explains the breakdown of the model number to identify unit specifications.

Model/Serial Tag Location

Describes the location and information found on the unit's model/serial tag.

Serial Number

Details how the serial number identifies the month and year of manufacture.

Technical Data

Run Capacitor Check

Outlines the procedure for checking and replacing the unit's run capacitor.

Wiring Compressor Direct Check

Provides instructions for checking compressor wiring and windings.

3800 Series

Running Current Cooling

Lists cooling current in amps for different temperatures and BTUH units.

Temperature Differential Cooling

Shows evaporator air out temperatures for cooling mode in the 3800 series.

Application and Sizing

Sizing Guidelines

Provides guidance for determining the proper unit size for a given space.

Cooling Capacity

Power Connection

230/208-Volt Line-Cord Connected Units

Details line cord kits for connecting units to receptacles, including safety devices.

230/208-Volt - Permanently Connected Units

Explains permanent connection methods using sub-bases or junction boxes.

265 or 277-Volt Unit Installation – Permanently Connected Units

Covers NEC requirements for permanent connection of higher voltage units.

Power Connection Kits

Power Connector Plug 15 AMP - 230/208 VAC, 2.55/2.09 KW Heater (RAK3153)

Details the 15A plug and its circuit schematic for 2.55/2.09 KW heaters.

Heater Circuit Schematic 15 AMP - 230/208 VAC, 2.55/2.09 KW Heater (RAK3153)

Explains how jumpers and relays complete circuits for specific heater wattages.

Power Connector Plug 20 AMP - 230/208 VAC, 3.45/2.82 KW Heater (RAK3203)

Details the 20A plug and its circuit schematic for 3.45/2.82 KW heaters.

Heater Circuit Schematic 20 AMP - 230/208 VAC, 3.45/2.82 KW Heater (RAK3203)

Explains circuit completion for 3.45 KW heat using jumpers and relays.

Power Connector Plug 30 AMP – 230/208 VAC, 5.00/4.10 KW Heater (RAK3303)

Details the 30A plug and its circuit schematic for 5.0/4.10 KW heaters.

Heater Circuit Schematic 30 AMP - 230/208 VAC, 5.0/4.10 KW Heater (RAK3303)

Explains circuit completion for 5.0 KW heat using jumpers and relays.

Power Connector Plug 15 Amp - 265 VAC, 2.55 KW Heater (RAK5172)

Details the 15A, 265V plug and its circuit schematic for 2.55 KW heaters.

Heater Circuit Schematic 15 Amp - 265 VAC, 2.55 KW Heater (RAK5172)

Explains circuit completion for 2.55 KW heat at 265V.

Power Connector Plug 20 Amp – 265 VAC, 3.45 KW Heater (RAK5202)

Details the 20A, 265V plug and its circuit schematic for 3.45 KW heaters.

Heater Circuit Schematic 20 Amp - 265 VAC, 3.45 KW Heater (RAK5202)

Explains circuit completion for 3.45 KW heat at 265V.

Power Connector Plug 30 Amp - 265 VAC, 5000 Watt Heater (RAK5302)

Details the 30A, 265V plug and its circuit schematic for 5000W heaters.

Heater Circuit Schematic 30 Amp - 265 VAC, 5.0 KW Heater (RAK5302)

Explains circuit completion for 5.0 KW heat at 265V.

Airflow

Proper Outdoor Coil Airflow

Explains correct installation for optimal airflow and preventing hot air recirculation.

Improper Outdoor Coil Airflow (Recirculating Hot Exhaust Air)

Details issues caused by poor airflow, leading to compressor overheating.

Control Features

User Controls

Describes the controls located behind the room cabinet door for unit operation.

Remote Thermostat

Explains how units can be controlled by an externally mounted remote thermostat.

Central Desk Control

Covers systems allowing unit control from a central location like a reception desk.

Remote Thermostat Control

Details wiring and compatibility considerations for remote thermostat installations.

Heat Pump Models

Auxiliary Controls

Dip Switches

Explains the function of various dip switch settings for unit configuration.

Temperature Limiting

Heat Sentinel

Explains the dip switch to activate the heat sentinel for preventing overheating.

Auxiliary Controls—Terminal Connections

Energy Management System Features

Freeze Sentinel

Details the dip switch and thermistor dependency for freeze sentinel operation.

Component Locator View 2800 Series

Component Locator View 3800 Series

Power Supply Board

Compressor and Capacitor

Reversing Valve

Heat Pump Operation — Zoneline 3800

Troubleshooting

COMPRESSOR

Troubleshooting steps for compressor issues, including resistance checks.

FAN MOTORS

Guidance for diagnosing fan motor operation problems and resistance checks.

THERMISTORS

Instructions for checking thermistor values and their role in unit operation.

HEATERS

Procedures for checking heater circuits and protectors for continuity.

QUICK CHECKS

Further checks for dead units, including voltage and switch positions.

Remote thermostat

Troubleshooting steps for units controlled by a remote thermostat.

Schematics and Wiring Diagrams

2800 Series Typical Wiring Diagram

Illustrates the electrical connections for the 2800 series unit.

2800 Series Typical Wiring Schematic

Provides a schematic view of the 2800 series unit's electrical layout.

3800 Series (AC Motor ) Typical Wiring Diagram

3800 Series (AC Motor ) Typical Wiring Schematic

3800 Series (DC Motors) Typical Wiring Diagram

3800 Series (DC Motors) Typical Wiring Schematic

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