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Gehl Dyna-Handler 562 User Manual

Gehl Dyna-Handler 562
72 pages
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Form No.
907880
OPERATOR’S MANUAL
562
Dyna-Handler
®
Telescopic
Handler
Courtesy of CraneMarket.com
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Gehl Dyna-Handler 562 Specifications

General IconGeneral
BrandGehl
ModelDyna-Handler 562
CategoryMulti Terrain Loaders
LanguageEnglish

Summary

Dynalift Indicator and Operation

Introduction

Safety Alert Symbol

Symbol indicating potential safety hazards, requiring operator alertness and caution for personal safety.

Machine Identification and Components

Machine Specifications

Lifting Performance

Details machine's maximum lift capacity and height capabilities.

Loader Capacities

Specifies bucket size, breakout force, and dump height for loader operations.

General Machine Dimensions

Provides overall length, width, height, wheel base, and weight.

Instrumentation

Lists gauges and monitoring lights for machine operation status.

Steering System

Details steering system type, pressure, and available steer modes.

Braking System

Describes the service and parking brake systems and their actuation.

Electrical System

Outlines the machine's electrical system voltage, battery, and circuit protection.

Service Capacities

Lists capacities for cooling, fuel, hydraulic, and transmission systems.

Engine Options

Details available engine types, displacement, horsepower, and oil capacities.

Hydraulic System Specifications

Outlines hydraulic system type, pump, relief pressures, and filter details.

Checklists

Pre-Delivery Inspection Checklist

Ensures all machine components are checked and functional before customer delivery.

Delivery Information Checklist

Guides for passing essential information and manuals to the customer at delivery.

Safety Precautions

Safety Alert Symbol Definitions

Explains DANGER, WARNING, and CAUTION symbols and their hazard implications.

Mandatory Safety Shutdown Procedure

Details the essential steps to safely shut down the machine before servicing.

General Operating Safety Reminders

Covers essential safety practices like seat belt use, body part placement, and PPE.

Operating Safety Rules and Hazards

Lists rules for safe operation, including environmental, movement, and refueling precautions.

Maintenance Safety and Protective Devices

Addresses radiator cap safety, hydraulic line handling, modifications, and protective guards.

Rider, Rollover, and Parking Brake Safety

Details hazards related to riders, machine rollover, and proper parking brake usage.

Hazardous Operations and Pinch Points

Warns against using the machine as a personnel lift and identifies pinch point hazards.

Load Stability and Hot Surface Warnings

Emphasizes safe load carrying and warns about hot engine surfaces.

Indicators and Controls

Operator Compartment Controls Location

Diagram showing the location of major controls within the operator's compartment.

Dash Area Functions Explained

Provides detailed explanations for keyswitch, push button, circuit breaker, horn, and various warning lamps.

Travel Controls and Steering Selector

Explains how to use travel direction selector, steering modes, and park brake.

Floor and Seat Area Controls

Describes throttle, service brake, clutch dump pedals, and seat positioning.

Right Side Panel Controls

Details frame level joystick, boom control joystick, and attachment tilt functions.

Optional Attachments and Hydraulic Controls

Explains operation of optional joysticks, quick-release carrier, and auxiliary hydraulics.

Operation and Adjustments

General Operation Information

Provides general guidance and cautions before operating the machine.

Engine Break-In Procedure

Outlines recommendations for the first 100 hours of engine operation.

Starting the Engine Procedure

Details the correct sequence for safely starting the machine's engine.

Cold Starting Procedures

Recommends methods for starting the engine in cold weather conditions.

Stopping the Machine

Provides the recommended procedure for safely stopping and shutting down the machine.

Initial Operation and Park Brake

Guides for initial machine operation, testing controls, and park brake function.

Attaching and Detaching Attachment Tools

Step-by-step instructions for securely attaching and detaching machine tools.

General Machine Operation and Grade Precautions

Covers safe operation, grade limits, and terrain considerations.

Traffic Flow and Hand Signals

Covers jobsite traffic patterns, signalman communication, and hand signals.

Load Capacity, Reach, and Attachment Applications

Details load limits, reach capabilities, and application-specific handling.

Picking Up Loads Safely

Provides instructions for inspecting and safely picking up loads.

Load Zone Chart and Carrying Loads

Explains how to read load charts and safe practices for carrying loads.

Load Elevation and Placement

Guides for safely placing loads at different heights and locations.

Material Densities and Bucket Operations

Provides material densities and procedures for bucket digging, loading, and dumping.

Dumping Loads Onto a Pile

Procedure for safely dumping material from the bucket onto a pile.

Dumping Loads Into a Box

Procedure for safely dumping material from the bucket into a truck or trailer box.

Bucket Operations and Road Travel

Covers bucket operations and requirements for road travel.

Road Travel Requirements

Details requirements for short-distance highway travel, including SMV emblems and beacons.

Transporting and Theft Deterrents

Covers safe transport procedures and measures to prevent equipment theft.

Loading and Unloading Using Ramps

Safe procedures for loading and unloading the machine using ramps.

Theft Deterrent Measures

Recommendations to prevent theft and aid in recovery of the equipment.

Lubrication Procedures

General Lubrication Information

Provides general guidance and safety precautions for lubrication tasks.

Recommended Lubricants and Capacities

Lists recommended lubricants, capacities for hydraulic, engine, and axle systems.

Grease Fitting Locations

Details locations for applying grease to machine components for lubrication.

Replacement Filters Chart

Lists part numbers for oil, fuel, hydraulic, and air filters.

Grease Fitting Location Reference

Illustrates specific locations for grease fittings on the basic machine.

Attachment Grease Fitting Locations

Illustrates specific grease fitting locations for various machine attachments.

Service and Storage

General Service and Precautions

General guidelines and safety precautions for performing machine service.

Dealer and Power Train Component Service

Outlines services reserved for dealers and critical power train component servicing.

Electrical Components and Operator Services

Information on electrical schematics and operator-accessible service points.

Daily and Weekly Service Checks

Details daily checks for fuel, instruments, general condition, and weekly lubrication.

Fuel Tank Level and Filter Checks

Procedures for checking the fuel tank level and inspecting the fuel filter.

Fluid Level Checks (Engine, Coolant, Transmission, Hydraulic, Brake)

Instructions for checking various fluid levels including engine oil, coolant, transmission, hydraulic, and brake fluid.

Wheel Nut Torque and Operation Checks

Procedures for checking wheel nut torque, instrument operation, and general machine condition.

Air Cleaner and Axle Oil Level Checks

Instructions for servicing the air cleaner and checking axle and planetary hub oil levels.

Engine Oil/Filter Change and Battery Maintenance

Procedures for changing engine oil and filter, and safely handling the battery.

Fuel System Bleeding and Jump Starting

Guides for bleeding the fuel system and safely jump-starting the engine.

Belt Tension and Boom Slide Pad Checks

Instructions for checking belt tension and boom slide pad wear and clearance.

Coolant and Hydraulic Filter Changes

Procedures for draining, flushing, and refilling the cooling system and changing hydraulic filters.

Axle Differential/Planetary Oil Change

Steps for draining and refilling differential and planetary hub oil levels.

Preparation for Machine Storage

Procedures for preparing the machine for long-term storage.

Storage and Post-Storage Procedures

Guidance on maintaining the machine during storage and preparing it after storage.

Decal Locations and Application

New Decal Application Guidelines

Instructions for cleaning surfaces and applying new decals correctly.

Paint Finish and Decal Kits

Information on ordering paint colors and available decal kits for machine refinishing.

Decal Locations - Left Side of Machine

Diagram and list identifying safety and information decals on the left side of the machine.

Decal Locations - Right Side of Machine

Diagram and list identifying safety and information decals on the right side of the machine.

Decal Locations - Operator Station Details

Diagram and list of decals located within the operator station area.

Maintenance Schedule

Maintenance Schedule Overview

Presents a chart detailing service procedures and their recommended intervals.

Extended Maintenance Intervals

Details service procedures for 250, 1000, and 2000 hour intervals.

Maintenance Log Record

Blank log for recording maintenance performed, including date and hours.

Electrical Schematic

Torque Specifications

Load Zone Charts

Load Zone Chart - Standard Carriage

Chart showing load capacity limits for the standard carriage attachment.

Load Zone Chart - 1 Cu. Yd. Bucket

Chart showing load capacity limits for the 1 cu. yd. bucket attachment.

Load Zone Chart - Bale Spear/Grapple Carriage

Chart showing load capacity limits for bale spear and grapple carriage attachments.

Load Zone Chart - 2 Cu. Yd. Grapple Bucket

Chart showing load capacity limits for the 2 cu. yd. grapple bucket attachment.

Manufacturer Warranty Information

Warranty Coverage Details

Outlines what the GEHL warranty includes for new equipment.

GEHL Warranty Exclusions

Lists items and conditions not covered by the GEHL manufacturer's warranty.

Operator Use and Safety Warnings

California Proposition 65 Warning

Notice regarding diesel engine exhaust and its potential health effects in California.

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