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005040-2
Generac Power Systems 005040-2 User Manual
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Owner’
s Man
ual
ONL
Y QUALIFIED ELECTRICIANS OR CONTRACTORS
SHOULD A
TTEMPT INST
ALLA
TION!!
This manual should remain with the unit.
Liquid-cooled,
Prepac
ka
ged
Standb
y Generator
s
Model Number:
005040-2 (25kW)
2
Table of Contents
Introduction
2
Read this Manual Thoroughly
2
Operation and Maintenance
2
How to Obtain Service
2
Authorized Service Dealer Location
2
Table of Contents
3
Safety Rules
4
Explosion Hazards
5
Fire Hazards
5
Section 1 - GENERAL INFORMATION
6
Generator
6
Transfer Switch
6
Automatic System Operation
6
Generator AC Connection Systems
6
Main Circuit Breaker
6
Generator Fuel System
7
Engine Protective Devices
7
Unpacking
8
Lifting the Generator
8
Specifications
8
Fuel Consumption
9
Reconfiguring the Fuel System for LP Vapor
9
Engine Oil Recommendations
9
Coolant Recommendations
10
Before Installation
10
Section 2 - INSTALLATION
10
Standby Generator Installation
10
Generator Location
11
Generator Mounting and Support
11
Basic Standby Electric System
11
Emergency Circuit Isolation Method
11
Total Circuit Isolation Method
12
Grounding the Generator
12
Generator AC Neutral Connections
12
Using an Engineered "GTS" Transfer Switch
12
Battery Installation
13
Preparation before Start-Up
13
Section 3 - OPERATION
14
Engineered GTS Transfer Switch
14
Control Console Components
15
Manual Transfer and Startup
16
Engine Governor Adjustments
16
Retransfer and Shutdown
17
Automatic Operation
17
Weekly Exercise Cycle
17
Control Board DIP Switch Settings
18
Section 4 - MAINTENANCE
18
Maintenance Performed by Authorized Service Facilities
18
Exhaust Manifold Procedure
19
Intake Manifold Procedure
19
Cylinder Head Procedure
19
Cooling System
19
Overload Protection for Engine DC Electrical System
20
Checking Fluid Levels
20
Maintenance Owner/Operator Can Perform
20
Miscellaneous Maintenance
22
Scheduled Maintenance
23
Section 5 - TROUBLESHOOTING
26
Section 6 - NOTES
27
Section 7 - ELECTRICAL DATA
28
Section 8 - EXPLODED VIEWS and PARTS LISTS
36
Section 9 - INSTALLATION DIAGRAM
53
Section 10 - WARRANTY
54
Emission Control System Warranty
55
4
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Generac Power Systems 005040-2 Specifications
General
Brand
Generac Power Systems
Model
005040-2
Category
Inverter
Language
English
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