Generac Power Systems 13694330200 - Table of Contents

Table of Contents
Safety Rules 2
Introduction 1
Read This Manual Thoroughly 1
Operation and Maintenance 1
How to Obtain Service 1
Authorized Service Dealer Locator Number ..' ... 1
Warranty 29
Notes 27
Maintenance 17
SERVICE SCHEDULE.............. . 17
Authorized Operator Maintenance Functions 17
Authorized Service Technician Maintenance Functions . 17
PERIODIC MAINTENANCE 18
Test Stationary Emergency Generator System Operation
and Components.. .. .. . 18
Inspect Battery... .. 18
Check Fluids. .. 19
Inspect Exhaust System.. . 19
Inspect/Test Fuel Supply System.. 19
REPAIR PARTS........ . 19
How to Order Parts.. . . 19
500 I\VV TO 600 I\VV STATIONARY EMERGENCY DIESEL
ENGINE DRIVEN GENERATOR SETS.. . .. 20
SERVICE MAINTENANCE INTERVAL INFORMATION .. ,,20
Operation 16
GENERATOR CONTROL AND OPERATION 16
OPERATING UNIT WITH MANUAL TRANSFER SWITCH . .. 16
Start-up and Transfer... 16
Retransfer and Shutdown.. ., .. 17
OPERATING UNIT WITH AUTOMATIC TRANSFER SWITCH .... 17
Installation 13
STATIONARY EMERGENCY GENERATOR INSTALLATION .13
NFPA Standards... . 13
Other Published Standards.. . .. 13
BASIC STATIONARY EMERGENCY ELECTRIC SYSTEM.. . 13
EMERGENCY CIRCUIT ISOLATION METHOD .. 14
TOTAL CIRCUIT ISOLATION METHOD . .. 14
GROUNDING THE GENERATOR... . 14
GENERATOR AC NEUTRAL CONNECTIONS.............. ..14
TRANSFER SWITCH START SIGNAL CONNECTIONS. . 14
BATTERY INSTALLATION..... . . 14
Vented Batteries..... . .15
PREPARATION BEFORE START-UP .. .. 15
Prior to Initial Start-up.. . .. 15
Start-up Inspection .. 16
. 5
ENGINE PROTECTIVE DEViCES.. 5
Coolant Temperature Sender 5
Low Coolant Level Sensor... . 5
Oil Pressure Sender 0
Overs peed Shutdown ;)
Overcrank Shutdown 5
RPM Sensor Loss Shutdown... . 5
DC FUSES.. 5
FUEL SYSTEM 6
Diesel Fuel System... . 6
SPECIFICATIONS 6
Generator 6
Engine Oil Recommendations 6
Coolant. 6
Gearbox Lubrication.. . 6
Fuel System Requirements and Recommendations..... . 7
BATTERY INSTALLATION.. . 7
THE BATTERY... 8
GENERATOR AC LEAD CONNECTIONS 8
Four-lead, Single-phase Stator.. . 8
12-lead, Broad Range Stators 9
Six-lead, 600 VAC, Three-phase Stator ..... 10
FIELD WIRING CONNECTIONS REQUIREMENTS 10
Field Wiring Connections to Buss Bars.. . 11
GENERATOR AND LOAD COMPATIBILITY 11
STARTING AIDS . 11
Engine Coolant Heaters.. .. . 11
Engine Oil Heater (Optional) .. . 11
Battery Warmers (Optional).. . 12
Battery Chargers.. . . 12
Generallnformation 4
IDENTIFICATION RECORD .4
Data Label ...
Generator Set XPL Label .
EQUIPMENT DESCRIPTION ;)
Standard Generator Features .