6
4000EXL Extended Life Generator
ASSEMBLY
IMPORTANT: Read entire owner’s manual before you
attempt to assemble or operate your new generator.
Carton Contents
Parts included:
• Generator
• Wheel kit
• Battery
• Battery charge cables
• Battery float charger
• Locking 20 Amp plug
• Locking 30 Amp plug
• Engine oil
• Two packets of fuel stabilizer
• Owner's manual
• Engine manual
If any of the above parts are missing or damaged, call the
pressure washer helpline at 1–800–270–1408.
Attach Negative Battery Wire
The sealed battery on the generator is fully charged and
pre–installed except for the negative (black) battery cable.
To install:
1. Cut off tie wrap securing loose end of negative (black)
cable.
2. Connect negative (black) battery cable to negative (–)
terminal on battery (Figure 1).
3. Verify that connections to battery and generator are
correct and secure.
Install Handle
To install the handle you need the following tools:
• 2 - 13 mm (1/2”) box, open end, or socket wrenches
Install handle as follows:
1. Remove hardware from bracket on handle.
2. Place lifting handle on alternator end of cradle so that
handle falls between the two twistlock receptacles as
shown in Figure 2.Attach handle with provided cap
screws and hex nuts.Tighten with 13mm wrenches.
Figure 1 — Negative Battery Connection
Positive
battery cable
Negative
battery cable
Figure 2 — Install Handle
Capscrew
Handle
Hex
Nut
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