4000EXL Extended Life Generator
9
OPERATING THE
GENERATOR
IMPORTANT: Always unplug the battery float charger
before starting the generator.
Starting the Engine
Disconnect all electrical loads from the generator. Follow
these start instruction steps in numerical order:
1. Make sure unit is on a level surface.
IMPORTANT: Failure to start and operate unit on a level
surface will cause the unit not to start or shut down
during operation.
2. Turn fuel valve to “On” position (Figure 5).
3. Make sure Idle Control switch is in “Off” position
(Figure 6).
4. Start engine according to instructions given in engine
owner’s manual.
NOTE: If engine starts after 3 pulls but fails to run, or if
unit shuts down during operation, make sure unit is on a
level surface and check for proper oil level in crankcase.
This unit may be equipped with a low oil protection device.
See engine manual.
Connecting Electrical Loads
• Let engine stabilize and warm up for a few minutes after
starting.
• Plug in and turn on the desired 120 and/or 240 Volt AC,
single phase, 60 Hz electrical loads.
• DO NOT connect 240 Volt loads to the 120 Volt
receptacles.
• DO NOT connect 3–phase loads to the generator.
• DO NOT connect 50 Hz loads to the generator.
• See “Don’t Overload Generator”.
• Start generator and let engine stabilize before connecting
electrical loads.
• Connect electrical loads in OFF position, then turn ON for
operation.
• Turn electrical loads OFF and disconnect from generator
before stopping generator.
Exceeding generators wattage/amperage capacity can
damage generator and/or electrical devices connected
to it.
CAUTION
Figure 5 — Fuel Shut-off Valve
Figure 6 — Idle Control Switch
• DO NOT touch hot surfaces.
• Allow equipment to cool before touching.
• The generator must be at least 5 feet from structures having
combustible walls and/or other combustible materials.
• Keep at least 3 feet of clearance on all sides of generator for
adequate cooling, maintenance and servicing.
• In the State of California a spark arrester is required by law
(Section 4442 of the California Public Resources Code). Other
states may have similar laws. Federal laws apply on federal
lands. If you equip the muffler with a spark arrester, it must be
maintained in effective working order.
Running engines produce heat.Temperature of
muffler and nearby areas can reach or exceed
150°F (65°C).
Severe burns can occur on contact.
Combustible debris, such as leaves, grass, brush,
ect. can catch fire.
WARNING
• When starting engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback.
• NEVER start or stop engine with electrical devices plugged in
and turned on.
Rapid retraction of starter cord (kickback) will
pull hand and arm toward engine faster than
you can let go.
Broken bones, fractures, bruises or sprains could
result.
WARNING
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