EasyManua.ls Logo

Generac Power Systems 9067-0 User Manual

Generac Power Systems 9067-0
26 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OWNER'S
Manual
II kW
AIR-COOLED
HOME STANDBY
GENERATOR
No. SOST_
h_Lm_i_ J
QENERAC
SAFETY RULES
31udyIt'4se SAFETY RULES cwe/ul_ before mstallm9
DEer,eng ,x se_,n9 th_ *qu*wn*_ Uecom*tam,at w*th
the Ownlr's Mnmualand wirethe gon_mor Sate eff_enl
toll_ a¢omWoncan be olMjnod o¢_y# theget_oq
propqMy ie_tlllled oflQmNld and mai_lllmKI M_y so_-
_ me causedb,/a toXvroIok_ow simile and_ndamen.
IJ nJes
Oenocac carmol pos$14_y nn_Opae eve_ possl4_e _.
c_'_3tlmco _ n_ht tnvo4ve a hazard The wsmmgs m th_
Manull and o_ tags wxI dea_= omxod Io 1heequlpment ue
_we_'e noqadlqnclush'e Ifaprocodlxe, work memod oq
operMOng ItchnlqU4p no spOCtflcaNy recommended by
O0_O_ is U_('d. yOUfv'_JSIsnq_fy yourl_f _ it _ sale for
yo_ wI¢I olhefll You rnusl iklo n11_ curd lhe gene_Mor mN
noqbe _ _ remd_ed uml_e by Ihe pro=:edu_e,wo_
moShodor ol_r _ to_vdquo you hew ctmsen
Gmn_l_ su_ls tt_iqW_S4 SAFEIY RUI.ES be copied
md (_,s_ed neer me standby elod_ system I_stdamt_
SAFETY SHOULD BE STRESSED TO ALL OPERATORS
AND POTENTIAL OPERATORS OF THIS EQUIPMENT
1 Fo_firesere,/. I_ equqomemmu_ bopropm_ installed
and _ InstMh4on must Mvmys_ m com.
pnmco vmh_ cede_,mmdude _ end r_gule
i_m LOad sl_ee_dr_a_ekv.,Ir_w'xlt)uddl_ co_
mumbe _ adh_ed 1o ReEulmicm_est_lshed by the
SMMy w_d Hedllh Admlntsfrldlon(OSHA)
mu_ be oompllodw11htnmk_Uo_,theganormo_and r_al*KI
mmpo_m_ rmmtI_ *nmJk_ comple_V m coneonnanc*
v_n I!_ rn_r_e,r_'e _ amclr_omnxmdatkms
Fom_v_g proper W_U_mon. r_eV_ mum be don* thet
rw_gh_aRq.'a_ucttsa_o_tjl=#_ mudmnde0"Itm _o_m-
l_lerce wllhl_ch com_. l_w_(lerde,llms m_dreg_lons
2 Do _x_n(_kem_ndthe gonenmx V,lpeupall_eland
c_pemw_ KoepmeIres B,.,_nd Ihe gan_mo_ckmnand
line ol _
3 Anm unot_mmed Ikm o_¢oo_ngend vonm_r_
ate roqufrt_ fur o_, exl_n_g tow and namnt_t
_. _1 anl_ne c_ml_n_n oo nm m_r tbe *nm_m_on
com_ Io bo¢omo o_Me_a_l Tho g_m_ollor MUST
be I_ ou_oml
4 The Mlgln_ oxhoJM IlyllMm _i_le off DEADLY cwIDon
mm_odclebee Thi_4ml_J_ gin. I_brmm_ In _clem
0nol_a Ih* emeuoa Wndemgroque_ 1"_e .turn _ .o
I=OO.NIMIIly_ oxhaumt_ onl_ m_ybukl0'_=_ morn
o_1 Isypeq_o o__na, Tho_ MUSTbe _
t_led ouldoen, wr_o a_M_p_o vv_l_k_, F=a_e
S Keei_hende, ro_', cl_hi_9 e_c. _..._yf, omdn_e bells,
f, The Ndon_ =le¢_€ C_x_ mqulr_ em t_r hlne and
*,eme_ _e_ly omm_l_ w._mo( qhe9.n_m_ bo
I_O1_#_ mnM¢*_l Ioen el_mvod wnh Emu_l Locel
_ ._r_ ood_, mmy mo r_ pna>_ Oroundt_ _ th.
sh(x_m lh_evontolm gro_,Jleu@
7 _ ll_tli_i_on Of this home standby el_clr_:al qy_.lem
*Scorn_ Ihe generlto¢ onglne n_ly crank and slarl agany
,me _ _ Fo_o,_n_ .wlup _'ansle_ o_load or
cu_s to_ STANDBY (OoneqNo_) power source vv_ o_cur
TOprevM4 possd_e Ir_uryIh_ m_t_ be cEused by Such sud
den stirrup and transfer, llways set the gonerator $
Manual/Off/Auto Synch Io its OFF position before wo*'kmQ
o_,qu*pm,_
8 Exlremoff high and danE_ous vo_eges are deWered Io
the frensler switchfrom Irte UTILITY power source taxi from
_e standby g4m_alo¢, whan me lafle¢ _ ru_r.n 9 Contact
wl_ bare w_ms. lewndnals,c_)necll_, etc c_mresult m
ve*y hszfdo_S. ".,ndpossli_y LETHAL elechlcal shock
9 '_he_ wod_n_o_ _11sIKFJ_:)m_ recn_n M_IM aflttme$
Never wock on the _ whe_ p_yslCally O_menlaRy
10 Ne_ handle any kind o_ _ de_ce wh_e stand
m_ in _*,llter, wh_ t)WMOM, m wt_e harris or feet are wet
DANGEROUS ELECTRICAL SHOCk" WILL RESULT
11 kicie@o_llcO_ki_cdlusecJbyoklcffk_Ishock shame
s_urce o/eleclrt_l power dow. 8i or_e If tt',_ cannot be
done. tree Ihe vlcllm from me Hve cor_k_to_ AVOID
DIRECT CONTACT WITH THE VICTIM Use II dry board
dry rope. o_olh_ non-eonductV_ implemanl to Irou It_ vk:
.m from Ibe Nv_ cBnduck_ _ vtclm b _
CPR (a._o-puamom_-nnuscn_on) w_ _*_rr_Sc_
12 Gaseous kmts suOhmsnatxlli _1LP (_'op3ne) _as _e
o_ EXPLOSIVE The kJ41supply sy'st_ must be
_y W_Nle_ _ au:cx_cmncow0_ a_.,al_o _e4-gas
cod_ Befon_phndr_ me hcx_ostamd_ ot_lttc systom ling
s_co. mefuM systom lln_l nmst be pmtN¢ly purged and
_ m_l _nan_x_nm w_ _:01_e code Fonow_
*.stakton, me _ Wst*m mu=tbe k'4peo_ p*_x_c=oy
f_ le4M NO IO01_O0 I_ IMlewMfl_l
m_e_ _ dm_e_d o_(mecu_ p,m 0m_llm
14 Koepmfifooxllngul_M on handnomrIhe gem)rMm"set
Ex'mgu*_m_ ml_ "ABC"by me Nmk_l Fire Pro_lon
Ata._n _m m _ u_ w*mmemmlby ,k_
flmIlm, wI_ RI ule N you htvo a_y qu_lonl ip_'tallnlngto
_.'. o_0ngu0mor=,meoun yourIoc=l nn_¢lopau_nw_
15 N,_w w Nmn,*ry_ wond_ _ _ W
.kmWy _mduct= m amd mm c_,m, ¢_mg_wous
oOecfrtc_gehod_
)-&I_|RI: I)_SPIT[ THE SAFE OESION OF THE QIEN.
ERATOR AND TRANSFER SWITCH, OPERATING
THESE OEVICES)MPRUOBNTLY, N_GLECTING THEIR
MAINTENANCE, Of_ CAIqELESI|NESE CAN CAUSE
POSSIBLE iNJURY OR DEATH. TH_ GENIERATOIq ffi
POWERFUL ENOUGH TO O_LIVER A FATAL ELECTRI_
_AL SHOCK. UTILITY POWER _ VOLTAGE
DELWERED TO THE TRANSFER SWI_'CH CAN ALSC
CAUSE FATAL ELECTRICAL _X_. ONLY RESPON
SlILE ANO CAPAI.E PERSONS SHOULD lie PER
MIT_O TO OPERATE Oil MAINTAIN THIS EQUIP
MENT.
Question and Answer IconNeed help?

Do you have a question about the Generac Power Systems 9067-0 and is the answer not in the manual?

Generac Power Systems 9067-0 Specifications

General IconGeneral
BrandGenerac Power Systems
Model9067-0
CategoryPortable Generator
LanguageEnglish

Summary

Safety Rules

Fire Safety and Installation Compliance

Ensure proper installation and maintenance for fire safety, adhering to all codes and regulations.

Generator Area Cleanliness

Keep the generator area clean, free of debris, and extinguish any fuel spills immediately.

Cooling and Ventilation Requirements

Maintain adequate, unobstructed airflow for cooling and fume expulsion; generator must be outside.

Carbon Monoxide Hazard

Engine exhaust contains deadly carbon monoxide gas; ensure proper ventilation and outdoor installation.

Moving Parts Hazard

Keep hands, clothing, and hair away from moving parts like belts and fans.

Grounding Requirements

Proper grounding of the frame and conductive parts is required by the National Electric Code for shock prevention.

Startup and Maintenance Safety

Set the Manual/Off/Auto switch to OFF before working on equipment due to unpredictable startup.

High Voltage Hazard

Contact with bare wires or terminals can result in lethal electrical shock.

Operator Alertness

Remain alert and never work when fatigued; be aware of potential hazards.

Electrical Shock Precautions

Avoid handling electrical devices with wet hands/feet or while standing in water to prevent severe shock.

Electrical Shock Accident Response

In case of electrical shock, shut off power; use non-conductive tools to free victim and administer CPR.

Fuel System Safety

Gaseous fuels are explosive; ensure proper installation, purging, and leak testing of the fuel system.

System Maintenance and Repair

Periodically inspect the system and immediately repair or replace any damaged or defective parts.

Fire Extinguisher Recommendation

Keep an ABC-rated fire extinguisher readily available near the generator set and be familiar with its use.

Jewelry Hazard

Never wear jewelry when working on equipment, as it conducts electricity and can cause shocks.

General Information

Introduction

Manual provides instructions for installation, operation, and servicing of the standby electric power system.

Safety

Read and comply with all safety rules to prevent accidents and equipment damage.

Equipment Description

Describes the engine-driven standby electric power system designed for emergency electrical supply.

Engine-Generator Drive System

Explains the drive system where the rotor is belt-driven by a twin-cylinder engine at approximately 3600 rpm.

Accessories

Lists included accessories such as a battery charger, battery rack, and battery cables.

Testing Policy

Outlines the policy for factory testing and adjustment of generators before shipment.

Generator and Transfer Switch Dimensions

Specifications

Generator Specifications

Details technical specifications of the generator, including power capacity, voltage, current, phase, and frequency.

Engine Specifications

Lists engine specifications such as type, cylinders, horsepower, displacement, compression ratio, and ignition system.

Fuel Requirements

Covers fuel requirements, noting factory testing with natural gas and potential readjustment for LP gas.

Generator Lubrication

Explains that generator bearings are pre-lubricated and sealed, requiring no additional lubrication.

Engine Lubrication

Recommends high-quality detergent oil and specifies viscosity grades based on temperature.

Installation Requirements

General

Emphasizes that installation is not a DIY project and requires a qualified electrician, adhering to codes and regulations.

Prior to Installation

Recheck component ratings, prepare installation plans with attention to mechanical and electrical engineering details.

Standards Index

Lists relevant national and industry standards that can be used as installation guides.

Planning the Installation

Considers factors like generator/transfer switch location, support method, and mounting.

Generator and Transfer Switch Location

Discusses outdoor installation for generator and indoor for transfer switch, considering ventilation and access.

Generator Mounting and Support

Details mounting the generator on a cement slab using anchor bolts, ensuring it's level.

Transfer Switch Mounting

Mounts the transfer switch to a rigid structure, ensuring it's level and protected from moisture and dirt.

Natural and LP Gas Fuel System Installation

Covers installation of fuel systems, emphasizing safety, code compliance, and proper piping practices.

The Generator a-c Connection System

Explains the 120/240 volt, 3-wire connection system for the generator's AC output.

Wiring Interconnections

Details connecting utility power, customer loads, and control system wiring, emphasizing safety precautions.

Grounding the Generator

Explains proper grounding of the generator frame and conductive parts to an earth ground for shock prevention.

Control System Interconnections

Describes connecting control system interlocks in separate conduit from AC power wiring.

Battery Installation

Details battery type, servicing, and connection procedures, emphasizing safety precautions.

Post Installation Tests

General

Notes factory testing and minor adjustments may be needed for special circumstances like LP gas conversion.

Preparation Before Initial Startup

Steps to prepare the system for use, including checking oil levels and setting switches.

Transfer Switch Manual Operation

Steps to manually operate the transfer switch to check its functionality.

Transfer Switch Electrical Checks

Procedures for checking UTILITY and generator output voltages and frequencies using a voltmeter.

Generator Tests Under Load

Steps to test the generator's performance and output under full rated load conditions.

Operation

Using the Manual-Off-Auto Switch

Explains the function of the Manual, Off, and Auto switch positions for controlling the generator.

To Select Automatic Operation

Guides on setting the system for fully automatic operation, including checking power sources and switches.

Sequence of Automatic Operation

Details the step-by-step process of automatic startup, transfer, and shutdown based on utility power status.

Weekly Exercise Cycle

Explains the automatic weekly exercise cycle and how to set the day and time for it.

Maintenance

15 Amp Fuse

Describes the function of the 15 amp fuse in the control system and the importance of using an identical replacement.

Main Circuit Breaker

Explains the 35 amp, 2-pole circuit breaker protecting the AC output and the consequences of overloading.

Checking Engine Oil Level

Provides instructions for checking the engine oil level using the dipstick and notes to check the oil makeup tank.

Change Engine Oil

Details the procedure for changing engine oil, including frequency and steps for draining and refilling.

Change Engine Oil Filter

Outlines the process for replacing the engine oil filter during oil changes, including lubrication and tightening.

Service Engine Air Cleaner

Explains how to clean and re-oil the foam pre-cleaner and service the paper filter.

Inspect Battery

Instructions for monthly battery inspection, checking fluid levels, cleaning terminals, and testing state of charge.

Inspect Cooling System

Advises monthly inspection of air inlet and outlet openings for obstructions to ensure proper cooling.

Transfer Switch Maintenance

Recommends annual inspection and testing of the transfer switch by an authorized service technician.

System Inspection

Advises a semi-annual inspection of the entire system for leaks, damage, and compliance with codes.

Adjustments

General

Notes factory settings are usually correct, but minor adjustments may be needed for fuel conversion or special circumstances.

Gaseous Fuel Load Block Adjustment

Provides detailed steps for adjusting fuel load block for natural gas and LP gas to achieve correct frequency.

Engine Governor Adjustment

Details steps for adjusting the engine governor to achieve proper AC frequency and voltage.

Voltage Regulator Adjustment

Explains how to adjust the voltage regulator to achieve correct AC voltage readings.

Protective Systems and Devices

Oil Makeup System

Describes the system that maintains engine oil levels by automatically pumping oil from a tank.

Low Oil Pressure Shutdown

Explains the low oil pressure switch that automatically shuts down the engine if pressure drops too low.

High Temperature Shutdown

Describes the high oil temperature switch that shuts down the engine if oil temperature exceeds a safe limit.

Overvoltage Protection

Details the overvoltage protection circuit in the voltage regulator designed to prevent damage from voltage surges.

Field Boost

Explains the field boost function that provides voltage to the rotor windings during startup to ensure magnetic field availability.

Troubleshooting Chart

Generator Wiring Diagram & Electrical Schematic

Transfer Switch Wiring Diagram & Electrical Schematic

Repair Parts Illustration - Exploded View of Generator

Repair Parts Illustration - Exploded View of Transfer Switch

Repair Parts Illustration - Base and Pulleys

Repair Parts List Base and Pulleys

Repair Parts Illustration - Home Standby Enclosure

Repair Parts List Home Standby Enclosure

Repair Parts Illustration - Engine Enclosure

Repair Parts Illustration - Natural Gas Carburetor

Repair Parts Illustration - Control Panel

Exploded View of V-Twin Engine

Exploded View of V-Twin Engine

Related product manuals