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SG30
Generac Power Systems SG30 User Manual
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ST
ANDBY GENERA
T
OR
O
WNER'S MANU
AL
This manual should remain with the unit.
Serial Number
SG30
005191-1 GENERA
T
OR
005200-1 T
ANK
SET
005230-0 NA
TURAL
GAS
RISER
FRAME
N
ot
i
nt
ended f
or us
e i
n c
r
i
t
i
c
al
l
i
fe s
uppor
t
appl
i
c
at
i
ons
.
ONL
Y QU
ALIFIED ELECTRICIANS OR CONTRA
CT
ORS SHOULD A
TTEMPT INST
ALLA
TION!
DEADL
Y EXHA
UST FUMES.
OUTDOOR INST
ALLA
TION ONL
Y!
—
CAUTION
—
Cover034 Re
v
. 0 11/05
Part No.
0F8072
2
Table of Contents
Table of Contents
2
Introduction
5
Read this Manual Thoroughly
5
Operation and Maintenance
5
How to Obtain Service
5
Identification Record
6
Data Label
6
Equipment Description
7
Engine Oil Recommendations
7
Coolant Recommendations
7
Engine Protective Devices
8
Coolant Temperature Sensing
8
Low Coolant Level
8
Oil Pressure Sensing
8
Overcrank Shutdown
8
Overspeed Shutdown
8
RPM Sensor Loss Shutdown
8
DC Fuse
8
Fuel Systems
9
Fuel Requirements
9
Natural Gas Fuel System
9
Propane Vapor Withdrawal Fuel System
9
NG/PV Dual Fuel System
10
Low Fuel Level Alarm
10
Gas Detector
10
Fluid Spill Alarm
10
Specifications
11
Generator
11
Engine
11
Cooling System
11
Fuel System
11
Electrical System
11
Ignition Description
12
Ignition Power-Up Input ("56 Line" Input)
12
Fuel Select Input
12
Ignition Shutdown on Loss of Flywheel or Cam/Distributor Signals
12
3.9L Engine Select Input
12
Diagnostic Blink Patterns (Ignition Red LED)
13
General Information
14
Generator AC Lead Connections
14
Four-Lead, Single-Phase Stator
14
Installation
15
Unpacking
15
Generator Location
15
Generator Support
15
Installation Rules
16
Before Installation
16
NFPA Standards
16
Other Published Standards
16
Preparation before Start-Up
17
Initial Inspection for Generator Startup
17
Prior to Initial Start-Up
17
Engine Coolant
17
Belt Tension
17
Electical System
17
Start-Up Checklist
18
Start-Up Inspection Form
18
Electical Connections
18
Grounding the Generator
18
Battery Charger Connection
19
Battery Installation
19
Operation
21
Generator Control and Operation
21
Operating Unit with Manual Transfer Switch
21
Engine Start-Up and Transfer
21
Retransfer and Shutdown
21
Operating Unit with Automatic Transfer Switch
21
Basic Standby Electric System
22
Standby Circuit Isoation Method
22
Total Circuit Isolation Method
22
Connection Diagrams
22
Maintenance
23
Maintenance Performed by Service Facilities
23
Every Three Months
23
Once Every Six Months
23
Once Annually
23
First 100 Operating Hours
23
Every 500 Operating Hours
23
Cooling System
23
Checking Fluid Levels
23
Check Engine Oil
23
Engine Coolant
24
Maintenance Owner/Operator Can Perform
24
Check Engine Oil Level
24
Check Battery
24
Exercise System
24
Inspect Cooling System
24
Check Engine Coolant Level
24
Perform Visual Inspection
24
Inspect Exhaust System
24
Check Fan Belt
24
Changing the Engine Air Cleaner
25
Spark Plugs
25
Coolant Change
25
Miscellaneous Maintenance
25
Cleaning the Generator
25
Battery
25
Battery Maintenance
26
Battery Replacement
26
Repair Parts
26
Service Schedule
27
30 Kw - 150 Kw Standby Gas Engine Driven Generator Sets
27
Troubleshooting
31
Troubleshooting Guide
31
4
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Generac Power Systems SG30 Specifications
General
Brand
Generac Power Systems
Model
SG30
Category
Inverter
Language
English
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