EasyManua.ls Logo

Genie GS-3246 Service Manual

Genie GS-3246
298 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Service Manual
Part No. 97385
Rev E10
February 2012
Serial Number Range
from GS3005A-76000
to GS3011A-109999
GS -1530/32
GS -1930/32
from GS3005B-76000
to GS3009B-98941
from GS3008C-101
to GS3011C-9999
GS -2032
GS -2632
GS -3232
GS -2046
GS -2646
GS -3246
from GS3205-75407
to GS3209-94602
from GS3209A-94603
to GS3212A-109999
from GS3205B-76000
to GS3209B-98941
from GS3208C-101
to GS3212C-9999
from GS4605-75438
to GS4609-95192
from GS4609A-95193
to GS4611A-109999
from GS4608C-101
to GS4612C-9999

Table of Contents

Other manuals for Genie GS-3246

Question and Answer IconNeed help?

Do you have a question about the Genie GS-3246 and is the answer not in the manual?

Genie GS-3246 Specifications

General IconGeneral
Drive Speed - Raised0.5 mph
Gradeability25%
Platform Height32 ft
Lift Capacity700 lbs
Machine Length8 ft (2.44 m)
Drive Speed - Stowed3.5 km/h
Drive Speed2.2 mph (3.5 km/h)
Power Source24 V DC (Four 6 V batteries)
Machine Width46 in

Summary

Introduction

Important Safety and Skill Requirements

Details essential safety rules and necessary skills for maintenance.

Serial Number Information

Lists service manuals by model and serial number range.

Serial Number Legend

Explains the structure and meaning of equipment serial numbers.

Safety Rules

General Safety Rules and Conditions

Outlines critical safety rules and conditions for performing maintenance.

Personal and Workplace Safety Practices

Details personal safety precautions and safe work area procedures.

Specifications

Machine Specifications

Details battery, fluid capacities, and tire/wheel specs.

Performance Specifications

Covers drive speed, braking distance, gradeability, and noise levels.

Hydraulic Specifications

Details hydraulic oil, components, system pressures, and filters.

Manifold Component Specifications

Lists plug torque and valve coil resistance values.

Hydraulic Hose and Fitting Torque Specifications

Provides torque values for JIC and SAE hydraulic connections.

Torque Procedure for JIC 37° Fittings

Explains the step-by-step process for torquing JIC fittings.

Scheduled Maintenance Procedures

Maintenance Rules and Symbols

General rules and explanation of symbols used in maintenance.

Maintenance Schedule and Reports

Outlines inspection types, frequencies, and reporting requirements.

Checklist A: Manuals, Pre-Operation, Function Tests

Covers manual/decal inspection, pre-operation checks, and function tests.

Checklist B: Batteries, Electrical, Brakes, Drive Speed

Details inspection of batteries, electrical systems, tires, brakes, and drive speeds.

Checklist C: Overload System and Breather Cap

Covers platform overload system testing and breather cap replacement.

Checklist D: Wear Pads and Hydraulic Filter

Details scissor arm wear pad checks and hydraulic tank filter replacement.

Checklist E: Hydraulic Oil Test/Replacement

Outlines hydraulic oil testing or replacement procedures.

Repair Procedures

Repair Rules and Symbols

Safety and preparation rules before starting repairs.

Platform Controls Service

Covers circuit boards, controller adjustments, and software configuration.

Scissor Components Service

Provides diagrams and disassembly procedures for scissor assemblies.

Lift Cylinder Service

Details procedures for removing and servicing the lift cylinder.

Platform Overload System Calibration

Explains calibration procedures for the overload system.

Hydraulic Pump Testing and Removal

Covers procedures for testing and removing the hydraulic pump.

Manifold Components and Adjustments

Details components and adjustments for various manifolds and valves.

Steer Axle Components Service

Covers yoke, drive motor, steer cylinder, and bellcrank removal.

Drive Brake Removal

Describes procedures for removing the drive brake.

Outrigger Cylinder Service

Details procedures for removing and servicing outrigger cylinders.

Fault Codes

Troubleshooting Rules

Safety and preparation rules for troubleshooting.

About Fault Codes Section

Explains the purpose of the fault code section.

Diagnostic Readout and Electrical Contactor Note

Explains diagnostic codes and a specific troubleshooting tip.

General Fault Code Chart

Lists fault codes, problems, causes, and solutions for general system faults.

Outrigger Control Pad Indicators

Describes outrigger control pad indicator lights.

Outrigger Fault Code Chart

Lists specific fault codes related to the outrigger system.

Schematics

Schematic Rules and Legends

Safety rules and legends for understanding schematics.

Electrical Schematics Overview

Introduces electrical schematics and their organization.

Hydraulic Schematics Overview

Introduces hydraulic schematics and their organization.

Electrical Component and Wire Color Legends

Lists and describes electrical components and wire color coding.

ECM and Outrigger ECM Pin-out Legends

Details ECM and Outrigger ECM connector pin assignments.

Wiring Diagrams

Provides diagrams for ground controls, sensors, platform, and outrigger controls.

Limit Switch Legend

Identifies limit switch locations on the machine.

Electrical Symbols Legend

Explains standard electrical symbols used in schematics.

Electrical Schematics by Model/Serial Range

Provides specific electrical diagrams based on machine configuration.

Hydraulic Schematics by Model/Serial Range

Provides specific hydraulic diagrams based on machine configuration.

Related product manuals