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Genie GS-3384 Service Manual

Genie GS-3384
298 pages
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Part No. 82259
Rev D
September 2005
(from serial number 40001 to GS8405-40832)
Service Manual

Table of Contents

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Genie GS-3384 Specifications

General IconGeneral
BrandGenie
ModelGS-3384
CategoryLifting Systems
LanguageEnglish

Summary

Introduction

Important Safety Information

Read and obey safety rules and operating instructions in Operator's Manual before maintenance.

Serial Number Legend

Explains the Genie GS-3384 serial number format and its components.

Safety Rules

General Safety Warnings

Failure to obey instructions results in death or serious injury; conditions for performing maintenance.

Personal Safety Practices

Awareness of hazards and top priority on personal safety.

Workplace Safety Practices

Safety practices for the work area and environment.

Specifications

Machine Specifications

Details about fluid capacity, tires, wheels, and general specifications.

Performance Specifications

Details on drive speed, gradeability, rated load, and function speed.

Hydraulic Specifications

Information on hydraulic oil type, cleanliness, and optional fluids.

Engine Specifications

Specifications for GM, Ford, and Deutz engines including displacement, power, and lubrication.

Torque Specifications

Torque values for hydraulic hose fittings and SAE/Metric fasteners.

Scheduled Maintenance Procedures

General Maintenance Guidelines

Guidelines for maintenance, safety symbols, pre-delivery checks, and inspection schedules.

Pre-operation and Function Tests

Step-by-step instructions for pre-operation and function tests.

Engine Maintenance Procedures

Procedures for checking and maintaining engines (GM, Ford, Deutz) and related components.

Hydraulic & Fuel System Maintenance

Procedures for maintaining hydraulic filters, oil, fuel filters, and hoses.

Platform Overload System Calibration

Procedure to calibrate the platform overload system for safe operation and machine stability.

Troubleshooting Platform Overload System

Identifies common problems, causes, and solutions for the platform overload system.

Repair Procedures

General Repair Guidelines

Guidelines for qualified personnel, pre-repair checks, and safety rules.

Platform Controls Repair

Procedures for repairing platform controls including joystick calibration and circuit boards.

Scissor and Lift System Repair

Procedures for scissor assembly, wear pads, and lift cylinder repairs.

Engine and Ground Control System Repair

Procedures for engine maintenance, fault codes, ground controls, and speed adjustments.

Hydraulic System Repair

Procedures for repairing hydraulic pumps, manifolds, tanks, and valves.

Axle, Drive, and Outrigger System Repair

Procedures for drive motors, hubs, steer cylinders, tie rods, and outrigger cylinders.

Fault Codes

Troubleshooting Process and Diagnostics

Flowchart for repair process and explanation of LED diagnostic readout codes.

General Fault Code Charts

Lists fault codes, problems, causes, and solutions for various serial number ranges.

Ford Engine ECM Fault Codes

Specific fault codes, problems, causes, and solutions for Ford Engine ECM.

Schematics

General Schematic Information

Guidelines for schematic analysis, safety rules, and symbol legends.

Electronic Control Module (ECM) Schematics

Layouts and pin-out legends for ECMs across various models and serial number ranges.

Wiring Harness Diagrams

Wiring diagrams for GM, Ford, and Deutz engine harnesses and platform control boxes.

Hydraulic Schematics

Hydraulic schematics detailing components and their functions for various serial number ranges.

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