EasyManua.ls Logo

Genie GS-2632 Service Manual

Genie GS-2632
298 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Service Manual
Part No. 97385
Rev E10
February 2012
Serial Number Range
from GS3005A-76000
to GS3011A-109999
GS -1530/32
GS -1930/32
from GS3005B-76000
to GS3009B-98941
from GS3008C-101
to GS3011C-9999
GS -2032
GS -2632
GS -3232
GS -2046
GS -2646
GS -3246
from GS3205-75407
to GS3209-94602
from GS3209A-94603
to GS3212A-109999
from GS3205B-76000
to GS3209B-98941
from GS3208C-101
to GS3212C-9999
from GS4605-75438
to GS4609-95192
from GS4609A-95193
to GS4611A-109999
from GS4608C-101
to GS4612C-9999

Table of Contents

Other manuals for Genie GS-2632

Question and Answer IconNeed help?

Do you have a question about the Genie GS-2632 and is the answer not in the manual?

Genie GS-2632 Specifications

General IconGeneral
Lift Capacity227 kg
Machine Width0.81 m
Machine Length2.44 m
Drive Speed - Raised0.8 km/h
Drive Motor24 V DC
Stowed Length2.44 m
Stowed Width0.81 m
Working Height10.67 m
Platform Height7.62 m
Drive Speed - Stowed4.0 km/h
Battery4 x 6 V
Tire TypeSolid, Non-Marking
Max Travel Speed4.0 km/h
Max Platform Height7.62 m
Max Working Height10.67 m

Summary

Introduction

Important Information

Safety rules and operating instructions are crucial for safe machine operation.

Serial Number Information

Lists available Service Manuals for Genie models and their corresponding part numbers.

Section 1 Safety Rules

General Safety Rules

Essential safety guidelines for operation, maintenance, and workplace practices.

Section 2 Specifications

Machine Specifications

Technical details on batteries, fluid capacities, tires, and wheels for Genie machines.

Performance Specifications

Key performance data including drive speed, braking, gradeability, and load capacity.

Hydraulic Specifications

Details on hydraulic oil, pump, manifold, and related component specifications.

Manifold Component Specifications

Specifications for manifold components like plug torque and valve coil resistance.

Hydraulic Hose and Fitting Torque Specifications

Torque values for hydraulic hose and fitting installations and maintenance.

Section 3 Scheduled Maintenance Procedures

Maintenance Schedule

Outlines the schedule for different types of maintenance inspections based on operating hours.

Checklist A Procedures

Step-by-step procedures for inspecting manuals, decals, pre-operation checks, and function tests.

Checklist B Procedures

Procedures for inspecting batteries, electrical systems, tires, brakes, and drive speeds.

Checklist C Procedures

Procedures for testing platform overload systems and replacing tank breather caps.

Checklist D Procedures

Procedures for checking scissor arm wear pads and replacing hydraulic tank filters.

Checklist E Procedure

Procedure for testing or replacing the hydraulic oil.

Section 4 Repair Procedures

Platform Controls

Procedures for repairing and troubleshooting platform control circuit boards, ECM, and software.

Platform Components

Procedures for removing and replacing the platform and its extension.

Scissor Components

Procedures for disassembling and replacing scissor assemblies and lift cylinders.

Ground Controls

Procedures for adjusting manual lowering cables and installing/calibrating level sensors.

Hydraulic Pump

Procedures for testing and removing the hydraulic pump unit.

Manifolds

Information on function manifolds, outrigger manifolds, and valve adjustments/coils.

Steer Axle Components

Procedures for removing the yoke, drive motor, steer cylinder, and steer bellcrank.

Non-steer Axle Components

Procedure for removing the drive brake assembly.

Brake Release Hand Pump Components

Details on the brake release hand pump and needle valve components.

Outrigger Components

Procedures for removing and installing outrigger cylinders.

Section 5 Fault Codes

LED Diagnostic Readout

Explanation of numerical codes displayed for machine status and malfunctions.

Fault Code Chart

Comprehensive list of fault codes, their problems, causes, and solutions.

Outrigger Fault Code Chart

Specific fault codes related to outrigger operation, lights, and sensors.

Section 6 Schematics

Electrical Component Legend

A comprehensive legend for all electrical components used in schematics.

ECM Pin-out Legend

Pin-out identification for the Electronic Control Module (ECM).

Electrical Schematics

Detailed electrical schematics for various models and regions.

Hydraulic Schematics

Detailed hydraulic schematics for various models and serial ranges.

Component Reference and Hydraulic Symbols Legend

Legend for hydraulic components and symbols used in schematics.

Related product manuals